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Table of Content
05 April 2009, Volume 28 Issue 4
    特约评述
    State-of-the-art total site integration in energy saving and waste reduction
    YANG Youqi
    2009, 28(4):  541. 
    Abstract ( 2184 )  
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    The researches on total site process integration from the last decade of the 20th century until the present are reviewed. These researches include Total Site Profile,Top-level Analysis,and R-curve for optimal cogeneration and heat integration across plants. The strategy of comprehensive application of these technologies is described and the existing software packages are presented. The application cases and economic benefits worldwide are also summarized.
    化工过程与装备
    Progress of preparation of coal-based carbon molecular sieves for gas separation by pressure swing adsorption
    YAO Weijing,GU Min,XIAN Xuefu,LIN Wensheng
    2009, 28(4):  549. 
    Abstract ( 1951 )  
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    Research progress of the preparation of coal-based carbon molecular sieve (CMS) absorbents used for gas separation by pressure swing adsorption (PSA) is reviewed in this paper. Different preparation methods and their characteristics related to lignite,bituminous and anthracite coal as raw material are summarized. The effects of main preparation conditions on the structures and separation properties of coal-based CMSs are discussed in detail.
    Heat convection enhancement and stability in suspensions with micro-PCM particles
    DAI Chuanshan,ZHANG Liang
    2009, 28(4):  554. 
    Abstract ( 2041 )  
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    The functionally thermal fluids made by suspending fine phase change material (PCM) particles (dispersion phase) in a carrier fluid (continuum phase) have spontaneously flowability and large heat (or cold) storage. Some complex or nonlinear physical phenomena both in heat transfer and fluid flow are displayed. The natural convection characteristics of this kind of fluids are summarized,including heat transfer enhancement,stability,effects of particle size and some thermophysical properties. The future research on utilizing this kind of fluids was also discussed.
    Research and prospects of multi-scale mixing phenomena in micro-fluidics and nano-fluidics
    ZHOU Xuelin,LIU Xinmin,ZHAO Liangliang,GUO Qingjie,CAO Changqing
    2009, 28(4):  559. 
    Abstract ( 2543 )  
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    The state-of-the-art developments and progress of multi-scale mixing phenomena in micro-fluidics and nano-fluidics are reviewed. The approaches to characterizing multi-scale mixing phenomena are discussed. Some key issues and feasible methods for future research are also presented. Finally,several typical applications using micro-fluidics and nano-fluidics,including combined reaction,electrochemical reaction and DNA separation,are given.
    Research advances in oil-water two-phase flow
    QIAN Yibin,YANG Limin
    2009, 28(4):  566. 
    Abstract ( 2083 )  
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    Research results of flow patterns and phase inversion of oil-water two-phase flow in tubes are reviewed. The research advances in hydrodynamic characteristics of oil-water flow in a vertical pipe,such as drop size distribution,holdup,pressure drop,are particularly summarized. The existing problems in the research are analyzed and the research frontiers for further study on oil-water two-phase flow are also presented.
    Effect of air temperature and desorption on oxygen generation by pressure swing adsorption
    ZHANG Hui,LIU Yingshu,ZHAI Hui,LIU Wenhai,CAO Hongcheng
    2009, 28(4):  574. 
    Abstract ( 1566 )  
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    The temperature of feed air and desorption parameterssuch as the inner diameter and length of the pipe for desorption were measured in oxygen generation by pressure swing adsorption. The result showed that thinner and longer pipe could lead to more easy penetration of oxygen in adsorption bed during the adsorption step. Oxygen with a lower concentration would reach the top of the adsorption bed during adsorption and desorptionresulting in lower oxygen concentration and decreased flow rate. The feed air with a higher temperature would enhance the regeneration of molecular sieveand the oxygen concentration increased by 1.2% per 10 ℃ between 15 ℃ and 65 ℃.
    Influence of feed property on the operation of dividing wall column
    ZHU Huaigong,WANG Yan,ZHANG Minqing
    2009, 28(4):  579. 
    Abstract ( 1704 )  
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    The separation of n-pentane,n-hexane and n-heptane mixture with the dividing wall column (DWC) was simulated with commercial software HYSYS,and the optimized operation region was obtained. The effects of feed property,such as feed thermal state,feed composition and relative volatility,on the operation of DWC were studied. The results demonstrated that the feed thermal state influenced strongly on the optimized operation region. And with the increase of the light component in the feed,the stable operation of DWC became more difficult. Furthermore,the simulation showed that relative volatility played an important role in energy saving and the operation of DWC. The more difficult the separation between the components,the better the effects of the separation. But the optimal operation region becomes narrow and unstable.
    Application of DE-based multi-variable predictive control in CDU
    LI Huajie,LÜ Wenxiang,HUANG Dexian
    2009, 28(4):  584. 
    Abstract ( 1917 )  
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    Differential evolution (DE) algorithm has many advantages,such as global optimum and high efficiency. A new predictive control algorithm based on DE was proposed,using DE to get the optimal control value. The algorithm had nothing to do with the type of the model,and it could be used in both linear and non-linear objects. The algorithm combined dynamic control and optimization in an index function,and used single-value predictive control. Application of the algorithm in CDU obtained good results,showing the feasibility and efficiency of the algorithm.
    Application of RBFNN to dehydrogenation of ethylbenzene to styrene
    ZHANG Bin,YANG Weimin,WU Zhiyong,HE Wenjun,QIAN Feng
    2009, 28(4):  588. 
    Abstract ( 1983 )  
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    The conversion rate of dehydrogenation of ethylbenzene to styrene is important for the decision-making in the management of the chemical plant. In this paper,we applied a modified radial basis function (RBF) neural networks that could endure better fault-tolerace for this problem. The modified RBF neural networks was tested by six case history data sets,i.e.,the feed of the ethylbenzene,the temperatures of the first reactor and second reactor,the output pressure of the second reactor,the ratio of steam to ethylbenzene,the selectivity of the catalyst. The experiment showed that this method could ensure high accuracy in predicting the conversion rate of the process.
    Energy-saving technology in vinyl chloride monomer production
    WEI Haiou,LI You,LI Zhongjie,XIANG Shuguang
    2009, 28(4):  592. 
    Abstract ( 1980 )  
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    The energy-saving technology in balanced oxychlorination producing vinyl chloride monomer(VCM) was studied. Based on the mathematical simulation with ASPEN PLUS,the heat integration between distillation columns or columns and processes was adopted. By reducing the reflux ratio of VC1# distillation column and increasing the pressure of EDC2# distillation column,a higher temperature heat source was obtained. It could heat the reboilers of EDC1#,dehydration,EDC recovery distillation column. This scheme could save 178 740 t/y of steam,9 425 000 t/y of water and 25 660 000 yuan every year.
    能源加工与技术
    Development of rheological properties of Chinese coal-oil slurry and liquefaction residue in direct liquefaction
    XIONG Chu’anWANG YonggangXU Deping
    2009, 28(4):  597. 
    Abstract ( 1983 )  
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    The rheological behavior of coal-oil slurry (COS) and coal-liquefied residue is fundamental information for direct coal liquefaction. The development and corresponding models of the rheological properties of Chinese COS under conditions,such as at ambient temperature under atmospheric pressure,during heating under normal pressure and at elevating temperature under high pressure,were summarized. The predominant factors affecting the viscosity of COS systems,such as the nature of solvent,the swelling property of coal,and the thermal dissolution or initial liquefied products were introduced. It could provide guidance for the research on rheology of COS and liquefaction residue.
    Recent advance in oxidative desulfurization of fuel oil with hydrogen peroxide
    LU Wenjuan,YANG Yanzhao
    2009, 28(4):  605. 
    Abstract ( 1723 )  
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    Oxidative desulfurization (ODS) is a promising new method for deep desulfurization of oiland H2O2 is the most common oxidant to be used. In this paperwe focused on the catalyzed oxidative desulfurization with H2O2 as oxidantand alsothe effects and mechanisms of different catalysts in the desulfurizationsuch as organic acidheteropoly acidmolecular sieve and ionic liquidwere discussed. The prospect of deep desulfurization was presented.
    Advance in deep desulfurization process of refinery products
    SUN Xuewen
    2009, 28(4):  610. 
    Abstract ( 1864 )  
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    The development and application of desulfurization technologies worldwide during recent years are reviewed through a number of cases. These technologies mainly include catalysis-based HDS technologies (synthesis of improved catalystsadvanced reactor designcombination of distillation and HDS) and “non-HDS” processes of sulfur removal (alkylationextractionprecipitationoxidationadsorption and membrane separation technology). The characteristics and prospects of these technologies are presented.
    Research of biomass catalytic gasification
    XU Qingli,ZHANG Suping,WANG Fu,LI Hongyu,QI Wei,LAN Ping,YAN Yongjie
    2009, 28(4):  622. 
    Abstract ( 1892 )  
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    Biomass gasification in the presence of steam was carried out to produce bio-gas in a fluidized bed reactor. The installation was made up of a fluidized bed reactor and a fixed bed cracking reactor. The feedstock was sawdust and the cracking catalyst included calcined dolomite and nickel-based reforming catalyst. The results showed that H2/CO (H/C) mole ratio greatly increased with increasing gasification temperature and steam/biomass mass ratio,but did not change much with increasing catalytic cracking temperature. In addition,in the catalytic cracking reactor using different kinds of catalysts would lead to different H/C. Two sections of catalytic cracking were used,sectionⅠwith calcined dolomite,and section Ⅱwith nickel-based catalyst. The tar cracking rate reached 96.70%. Using two sections of catalytic cracking not only would increase the tar cracking rate,increase the yield of H2 and CO,purify the biogas,but also could prevent the nickel-based reforming catalyst deactivation and extend its service life.
    Properties of Jatropha curcas L. oil biodiesel -diesel blends
    CHEN Mingyan,JIANG Wei,LU Houfang,LIANG Bin
    2009, 28(4):  629. 
    Abstract ( 1623 )  
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    At presentbiodiesel is mostly used as biodiesel-diesel blends. The properties of blends are important for the storagetransport and usage of blended fuels. The densitysulfur contentkinematic viscositycold filter plugging point and flash point of Jatropha curcas L. oil biodiesel -diesel blends were studied. The density of blends was linear with the volume content of biodieseland the sulfur content of blends decreased with the increase of biodiesel in a linear relationship. The equation ln(υρ)=v1ln(υ1ρ1) +v2ln(υ2ρ2) was used for predicting kinematic viscosity of the blends. Flash point increased slowly when the content of biodiesel was below 40%whereas it increased sharply with the increase of biodiesel over 40%especially over 70%. There was no change in cold filter plugging point of blends as compared to Jatropha curcas L. oil biodiesel and 0# diesel.
    工业催化
    Research progress of catalysts for hydrogenation of benzene to cyclohexane
    ZHANG Jin,LIU Manhong
    2009, 28(4):  634. 
    Abstract ( 1988 )  
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    The process of hydrogenation of benzene to cyclohexane is introduced. The recent progress of catalysts in the hydrogenation is reviewedand future research of catalysts is presented.
    Development of catalysts for producing olefins from light alkanes with oxidant CO2
    YANG Pengkun,LU Jiangyin,XU Yuebing
    2009, 28(4):  639. 
    Abstract ( 1994 )  
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    As a mild oxidantCO2 successfully prevents the deep oxidation of light alkanes in catalytic conversionwhereas the development of highly active and stable catalyst is the key to its applications. This paper reviews the recent development of catalysts for light alkanes catalytic conversion with CO2 as oxidantincluding catalysts for OMCoxidative coupling of methane),and catalysts for the ODH oxidative dehydrogenationof ethanepropane and butane. The paper also discusses the role and related mechanisms of CO2 in the reactions.
    Development of anode catalysts for direct methanol fuel cell
    JU Jianfeng,WU Donghui
    2009, 28(4):  646. 
    Abstract ( 2399 )  
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    Anode catalyst is one of the main factors affecting the performance and cost of direct methanol fuel cell (DMFC). The development and research of anode catalyst were reviewed from three aspects of catalyst supportscomposite catalysts and non-noble metal catalysts. The application of anode catalysts in the future was presented.
    材料科学与技术
    Synthesis of fluorinated acrylate emulsifier-free emulsion using polymerizable emulsifier and its properties
    XIAO Xinyan,WANG Ye,XU Rui,WAN Caixia
    2009, 28(4):  650. 
    Abstract ( 2522 )  
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    The fluorinated polyarcylate emulsifier-free emulsion was synthesized by seed emulsion polymerizationusing methyl methacrylate (MMA)butyl acrylate (BA) and hexafluorobutyl methacrylate (HFMA) as monomers. The influences of the content of polymerizable emulsifier ammonium allyloxtmethylate nonylphenol ethoxylates sulfate (DNS-86) and the fluorine-containing monomer (HFMA) on the properties of electrolyte stability of the emulsifier-free emulsion and water resistance of film formed were discussed. The formed films were characterized by Fourier transform infrared spectrumdifferential scanning calorimetry and thermogravimetry analysis. The results showed that both the electrolyte stability of the emulsifer-free emulsion and the water resistance of the film formed were improved comparing with the traditional emulsion polymerization oneand that both the film hydrophobic and thermal stability were clearly improved due to the fluorine-containing monomer effectively involved in the polymerization.
    Research of n-heptane hydroisomerization over MCM-48 molecular sieve catalysts
    WANG Yingjun,SUN Bo,ZHANG Haiju
    2009, 28(4):  656. 
    Abstract ( 1753 )  
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    The catalytic performance of n-heptane isomerization on Ni-PMo/MCM-48 was discussed. The catalysts were characterized by using XRDBET surface area and Py-IR. The effect of reaction temperaturereduction temperaturereduction timeand reduction hydrogen flowrate on the catalytic performance were studied. The result showed that with Ni content 3% and PMo content 30%reduction temperature 400 ℃reduction time 4 hreduction hydrogen flowrate 30 mL/minand reaction temperature 300 ℃the activity of Ni-PMo12/MCM-48 was the bestthe conversion of n-heptane was 14.2%and isomerization selectivity to i-heptane could reach 65.6%.
    Preparation and characterization of sodium alginate/poly(N-isopropylacrylamide)/clay composite hydrogel
    DAI Xuming,LIU Xin,MA Jinghong
    2009, 28(4):  661. 
    Abstract ( 2849 )  
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    A new kind of composite hydrogel based on Sodium Alginate (SA) and poly (N-isopropylacrylamide) (PNIPA) cross-linked by inorganic clay (Laponite XLG) was synthesized. The structure and morphology were characterized by means of FT-IRXRD and SEM. Swelling behavior and mechanical properties of these novel hydrogels were also studied. The results showed that the regular crystal structures of clay were destroyed and the clay platelets were exfoliated and dispersed randomly in the hydrogelswhich acted as a multifunctional crosslinker in the hydrogels. As the clay contents increasedthe crosslinking density of hydrogel increased and the pore size decreasedwhich led to the decrease of the swelling rates of the hydrogels. Moreoverthe PINPA/SA/clay hydrogels exhibited good mechanical properties with the elongation at break more than 1000%.
    Preparation and properties of microencapsulated resoreinolbis (diphenylphosphate) flame retardant
    ZHANG Yi,BI Yonghui,YU Ting,WANG Jian,MA Shujuan
    2009, 28(4):  665. 
    Abstract ( 1810 )  
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    Melamine-formaldehyde (MF) resin microcapsules containing resoreinol bis (diphenylphosphate)RDPwere prepared by in situ polymerization. RDP acted as the core material and MF resins as the wall material. The effects of surfactant and prepolymer on the physical properties of melamine–formaldehyde encapsulated RDP microcapsules were investigated. Chemical structure of the prepared microcapsules was characterized by X-ray photoelectron spectroscopy (XPS). Morphologies and thermal properties were also investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TG). The results showed that the mixed surfactant had well distributed and uniform particlesand a size of 4080μm. When the mass ratio of prepolymer and RDP was 11the micro-capsule size was minimumwith little melamine resin deposited on the surface.The results indicated that the initial thermal decomposition temperature of microcapsule increased from 400℃ for original RDP to 800℃showing better thermal stability.
    Preparation and characterization of nano-fibrous PLLA composite scaffold with nano-HAP
    WANG Xuejun,SONG Guojun,LOU Tao,PENG Wenjuan
    2009, 28(4):  669. 
    Abstract ( 2021 )  
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    The poly-L-lactic acid (PLLA) scaffold reinforced by nano-hydoxyapatite (HAP) was prepared by the thermal induced phase separation methodand the morphologyporositymechanical property and in vitro degradation were investigated. The scaffold had three dimensional porous structure with nano-fibrous matrices. The compressive modulus of the composite scaffold reached a maximum when the mass ratio of PLLA and HAP was 80202.15 folds as compared with that of the pure nano-PLLA scaffold. The porosity of the scaffolds was higher than 88%. The results of the in vitro degradation suggested that adding nano-HAP into the PLLA scaffold depressed the degradation effectively.
    Preparation of calcium alginate/poly-L-histidine microcapsules by emulsification
    WU Wenguo,HUANG Xiaonan,WANG Shibin,NI Sha,LIU Yuangang
    2009, 28(4):  673. 
    Abstract ( 1741 )  
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    Calcium alginate microspheres and calcium alginate/poly-L-histidine microcapsules were prepared by emulsification. The influences of different concentrations of sodium alginate and calcium chloride on the properties of microspheressuch as appearanceparticle sizedrug-loading amount and controlled-release properties were investigated. The results showed that particle size was mainly determined by the concentration of sodium alginatethe distribution of microspheres and their diameters were mainly affected by the concentration of calcium chloride. Drug-loading amount decreased with the increase of the concentration of sodium alginate and calcium chloridebut the burst release of microcapsules was not obvious.
    生物化工
    Progress of fluorescent monosaccharide sensors
    WANG Jiantao,YANG Jun,YANG Qing,XIE Bo
    2009, 28(4):  678. 
    Abstract ( 1763 )  
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    Saccharide is not only an essential material base for maintaining normal life activitiesbut also an important biological information moleculeFluorescent sensorswhich are able to specifically recognize or label monosaccharideshas attracted much research interestsThe recent progress of fluorescent monosaccharide sensors for glucoseN-acetylglucosaminefructosefucoseN-acetylmannosamine and N-acetylgalactosamine during the last several years is reviewedThe mechanism of fluorescence intensity change and the detection principle for each fluorescent monosaccharide sensor are introduced and the prospect of fluorescent monosaccharide sensors is presented
    Modification of cell wall polysaccharides from Saccharomyces cerevisiae
    LIU Yuanyuan,WANG Qiang,LIU Hongzhi
    2009, 28(4):  686. 
    Abstract ( 2884 )  
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    The cell wall polysaccharides isolated from bakers Saccharomyces cerevisiae consist of β-glucan and mannan. The composition and structural features of these two polysaccharides are introduced in this paper. The physicalchemical and biological modification methods and the properties together with the usage of derivatives are elaborated. In additionthe existing problems of modification are analyzedand the directionand tendency of S. cerevisiae cell wall polysaccharides modification in the future are prospected.
    资源与环境工程
    Progress of NOx removal by metal chelate absorption combined with microbial reduction
    ZHOU Zuoming,SUN Liang,JING Guohua
    2009, 28(4):  692. 
    Abstract ( 2224 )  
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    Metal chelate absorption combined with microbial reduction (BioDeNOx) is a new method for flue gas denitrification developed in recent years. In this paperthe mechanism of this technology is introducedand the research progress is reviewedfocusing on the absorption of NO with ferrous chelatesthe microbial regeneration of complex absorbentthe technical process and improvements. Further research directions of this technology are proposed.
    Removal of ethanethiol by nonequilibrium plasma
    LI Zhanguo,HU Zhen,LI Ying,LUO Weiqing
    2009, 28(4):  698. 
    Abstract ( 2401 )  
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    Pulsed corona discharge plasma was used to treat ethanethiol in the air. The influences of gas flow rate (or residence time) and moisture of gas flow on removal efficiency were investigated. As a result, the removal efficiency decreased obviously with increasing gas flow rate, because both the residence time of ethanethiol in plasma reactor and energy density decreased. While the variation of removal efficiency with moisture on removal efficiency was not increasing or decreasing unilaterally, and the maximal removal efficiency could be obtained in a range of moisture. The removal efficiency in the moisture range of 3.23.5 g/m3 was obviously higher than that at a moisture of less than 3.2 g/m3 or more than 3.5 g/m3 according to experimental data. The products of ethanethiol reaction were mainly CO2, H2O and SO2 analyzed by GC-MS, FTIR and SGA94-SO2 Single Gas Analyzer, but no organic product was found. According to analyzing the reaction kinetic characteristics of ethanethiol based on experimental data, it was found that the reaction of ethanethiol in pulsed corona plasma system followed the first order reaction, with the reaction rate constant of 0.0729 s-1.
    Separation of Fe and Ni by solvent extraction with LK-C2 from nitric acid leaching solution of wasted printed circuit boards
    ZHANG Xiaojuan,LI Xingang,CAO Hongbin
    2009, 28(4):  703. 
    Abstract ( 1789 )  
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    LK-C2 was used to separate Fe and Ni from the nitric acid leaching solution of wasted printed circuit boards. Fe and Ni were extracted by using 20% LK-C2 in kerosene countercurrently at two stages at pH=3.00 and 10.00and the extraction rates were 96.14% and 99.35%respectively. Fe was stripped by 2.00mol/L HCl countercurrently at two stages and the stripping rate was 99.18%. Ni was stripped by 3.00mol/L H2SO4 countercurrently at three stages and the stripping rate was 98.32%.
    Process analysis and experiment on tail gas reduction and energy saving for ammonium phosphate production
    MA Kongjun,HUANG Yudai,JIA Dianzeng,ZHU Jiahua
    2009, 28(4):  708. 
    Abstract ( 1695 )  
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    Thermodynamic analysis of ammonium phosphate polluted droplets formation in the tail gas discharged from a 600 (kt/a) diammonium phosphate (DAP) production line was made. A unique technique was developed to make a full use of the limited driving force for heat transfer by integrating the processes of partial condensation of tail gas with falling film evaporation of raw phosphoric acid. The feasibility was demonstrated by the pilot experiments. Phosphate acid concentration (P2O5%) was in the range of 21.1%41.7% and water content in the tail gas was reduced to below 0.065 kg H2O/(kg air)The influence of phosphate acid falling film Re and subcooling fall film on evaporation of phosphate acid falling film was studied by spot experiment. It displayed the possibility of phosphoric acid concentration at a temperature below 55. The experimental results were valuable for phosphoric acid concentration.
    应用技术
    One-stage extraction technology of separating polymer-grade isoprene from cracked C5 fraction
    TIAN Baoliang,TANG Guoqi,ZHANG Qi,DU Chunpeng,DAI Wei
    2009, 28(4):  714. 
    Abstract ( 2625 )  
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    The technology combining reactive distillation with one-stage extraction was proposed to replace the two-stage extractive distillation. The dimerization reactions and their Arrhenius equations were determined. The processes of thermal dimerization reaction and reactive distillation were simulated with Aspen Plus respectively. The results showed that the loss of isoprene decreased by 40.68 by the reactive distillation process and the selectivity of cyclopentadiene dimerization increased. Alkynes entering extractive distillation decreased so that alkynes in isoprene product obtained later were lower than 50×106 and cyclopentadiene was lower than 1×106 by distillation after extractive distillation and strippingand thus polymer-grade isoprene was obtained. The one-stage extraction technology has the advantages of short flow schemelow loss of isoprene and low requirement for regenerating solvent.
    Technical measures for saving energy and reducing pollution in the production of hydrogen peroxide
    LIU Xianglai
    2009, 28(4):  721. 
    Abstract ( 1784 )  
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    The article analyzes and summarizes the technical measures for saving energy, reducing pollution emissions in the production of hydrogen peroxide in recent years, by referring to the author’ s production practice. The technical measures include mainly adding hydrogenation liquid / working solution heat exchanger, omitting the oxidation liquid pump and phosphoric acid pump, improving the utilization of air and hydrogen, disposing of reasonably the oxidation residue, recoverng oxidation tail gas by an energy-saving way, recycling condensed liquid on the top of the concentration unit. Such information may provide some reference for hydrogen peroxide production and equipment design.
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