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Table of Content
05 March 2013, Volume 32 Issue 03
    Progress of China’s petrochemical industry in 2012 and outlook for 2013
    HONG Dingyi
    2013, 32(03):  481-500. 
    Abstract ( 2388 )  
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    The progress of China’s petrochemical industry under the conditions of high crude oil price and slowdown in economy in 2012 was summarized. Firstly,the running of petrochemical industry was slow but turning to smooth and steady;production output and value and gross profit were all increasing,but compared to the last year,the pace was slower. Secondly,in building a world-class petrochemical industry,crude oil processing volume,ethylene production output maintained the world second,chemical production compared with USA was roughly the same,synthetic resin production was in the forefront,synthetic rubber production ranked the first in the world. Thirdly,about the transformation and upgrading of petrochemical industry,modern coal chemical industry was smoothly integrated into petrochemical production system;petrochemical industry was involved in biomass utilization,and succeeded in trial production of aviation kerosene from biomass;a new progress was made in upgrading to high-end products. And finally,about technical progress,a batch of industrial units were built using proprietary technology,including two sets of diesel liquid phase circulation hydrogenation units in Shijiazhuang refinery and Jiujiang refinery,a new generation of S-Zorb unit for producing EU Ⅴ grade gasoline,800 kt/a ethylene cracking plant in Wuhan,S-MTO coal to olefin unit,FCC regeneration flue gas SCR denitrification unit in Zhenhai;a batch of technologies independently developed,including conversion of super heavy oil to light fractions,megaton per year integrated aromatics unit and syn-gas to ethylene glycol synthesis were ready for commercialization;the ebullated bed heavy residual oil hydrogenation technology was being commercial-scale verified;research on production differentiation technology was stepping up aiming at a number of special chemicals and new chemical materials. The petrochemical operation mode with Chinese characteristics under high crude oil price and low economy growth conditions was also emphasized,including refinery to adhere to cost reduction and resource allocation in a reasonable and optimized way;chemical sector to control in-service petrochemical production capacity and to adjust product mix,and actively implement differentiation strategy to cope with market demand. At the same time,some problems at a potential or deeper level in 2012 were also commented. Based on analysis of the situation in 2013,some better running conditions for petrochemical industry were noticed,such as gradual improvement of world economy,high level fluctuation of international oil price boosted by US economic data,China’s macro economy to maintain steady running,warming up of domestic chemical market,it is expected that firstly,China’s oil refining industry will continue to be in the booming business cycle,overall operation of China’s petrochemical industry in 2013 will keep stabilized,and have a more optimistic outlook;secondly,upgrading of gasoline and diesel quality and upgrading to high-end petrochemical products will be speed up;thirdly,substitution of raw material for chemicals by coal,and creation of a new pattern of integration of coal,oil,chemical will be promoted;finally,transition of traditional petrochemical industry to energy & chemical industry will be accelerated,and a new substantive progress will be made in the building of a world-class petrochemical industry.
    Hydrogenation of medium and low temperature coal tars for production of clean fuel oil
    YAO Chunlei,QUAN Hui,ZHANG Zhongqing
    2013, 32(03):  501-507. 
    Abstract ( 2535 )  
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    Properties and characteristics of medium and low temperature coal tars were presented. The technology for coal tars processing and its development status and development trend were reviewed. Oxygenates and single,double olefin impurities in medium and low temperature coal tars could be saturated by the expanded bed hydrogenation process,which simplified the subsequent fixed bed hydrogenation process. Expanded bed-fixed bed combination hydrogenation technology could be a reasonable choice. Clean naphtha and vehicle fuel oil or blending components could be produced from medium and low temperature coal tars with appropriate hydrogenation technology,which was one of the most effective ways to improve the environment and comprehensive utilization of coal resources and increase economic benefits.
    Review on application of fluidized bed technology in industry of uranium fuel cycle
    LIU Malin
    2013, 32(03):  508-514. 
    Abstract ( 2229 )  
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    The fluidized bed applications involved in all processes of the uranium fuel industry,including uranium ore leaching,the uranium chemical conversion,enrichment of uranium isotopes,fabrication process of fuel elements of water reactors and high temperature gas cooled reactors,spent fuel reprocessing,nuclear fuel industrial waste treatment,as well as the fluidized bed nuclear reactor design process,were introduced and reviewed. A variety of fluidized bed type,structure,and the advantages and disadvantages were summarized,the specific design processes of the fluidized bed were also included in this paper. The extensive applications of the fluidized bed in the uranium fuel industry and possible development area in the future were proposed. This paper is helpful in the development of better study on the scope and basis of the fluidized bed technology applications in the industry,and provides references to the interdisciplinary research in the uranium fuel industry.
    Research progress of mobilized thermal energy storage technology
    YANG Bo,LI Xun,ZHAO Jun
    2013, 32(03):  515-520. 
    Abstract ( 2477 )  
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    The mobilized thermal energy storage (M-TES) technology can make the “when” and “where” of waste heat’s availability match the “when” and “where” of its reuse,which is very attractive. This paper presented a review on the research progress of M-TES technology,and the distributed heat user market in our country was also analyzed. The advantages and disadvantages of the energy storage technology such as chemical energy storage,sensible heat storage and latent heat storage which can be used for the M-TES were also discussed. The latent heat thermal energy storage has the advantages of ?exibility,high ef?ciency and stable heat supply,which is very suitable for mobile heat storage car. The phase change materials (PCMs) to be used for heat source at different temperatures were summarized. Various heat transfer enhancement methods were reviewed and discussed to solve the problem of the low thermal conductivity of the PCMs. What we need to do to promote the M-TES technology was pointed out. And finally the market application of the M-TES technology was prospected.
    Numerical simulation of the particle diameter on adsorption and separation
    CHEN Yong,YOU Hongxin
    2013, 32(03):  521-526. 
    Abstract ( 1662 )  
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    A vertical packed bed model of pressure swing adsorption to produce oxygen was established based on the Fluent porous medium model. The porous medium model for single-phase was integrated to gas-solid two-phase coupling model in the User Defined Functions in order to achieve the mass and heat transfer of the adsorption process. The effects of particle diameter on gas pressure,velocity and bed pressure drop were discussed. The concentration and recovery of oxygen were analyzed as well. The analytic results showed that the bed pressure drop and the resistance to jet stream in inlet were decreasing with increasing of particle diameter. Under the same conditions,the concentration and recovery of oxygen could be increased if smaller particles were used. Small particles help to decrease the gas velocity and increase the gas residence in the bed,resulting in better adsorption and separation consequently.
    Deviation of system pressure for one-component vapor-liquid phase equilibrium in turbulence
    ZHANG Zhenzhen1,YAO Yuan2,LUO Huijuan1,SONG Junnan1,JIANG Xiaobo1,GUO Kai2
    2013, 32(03):  527-532. 
    Abstract ( 1862 )  
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    Six pure liquids,namely,water,ethanol,normal propyl alcohol,isopropyl alcohol,acetic acid,and acetone,were selected to be the experimental subjects of this research. Each one-component vapor-liquid equilibrium system was placed in a customized vessel and then rotated at a constant-temperature water bath shaking table. The experiments were conducted at eight different temperatures,from 10 ℃ to 80 ℃,with 10 ℃ intervals,and fourteen different rotating speeds,from 80 r/min to 210 r/min,with 10 r/min intervals. The deviation rate of the dynamic system pressure from the thermodynamic system pressure (R) in turbulence under experimental conditions could reach a maximum of 74.20%. A correlation of R,Reynolds number,and critical temperature was fitted by using experimental data. Based on the study results,a prediction was given that the dynamic statured vapor pressure could be twice of the thermodynamic one,as long as the degree of turbulence is sufficiently high.
    Numerical simulation and experimental research about two kinds of air inlets in SLK classifier
    ZHU Liangming,LI Shuangyue
    2013, 32(03):  533-537. 
    Abstract ( 2021 )  
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    Standard k-ε model in Fluent software was selected to simulate feeding tube inside airflow distribution in classifier,gas distribution at two different air inlets was obtained. Under the condition of contralateral air inlet,the airflow tended to hedge,extrude,flatten and steer process in the feeding tube of classifier,resulting in uneven distribution. Under the condition of ring surface air inlet,the airflow tended to the collect,disperse,and steer in feeding tube of classifier,resulting in a relatively uniform distribution,and the air flow classification can be improved Feeding speed,the system volume and classifier speed were fixed in this study. With the changing of inlets area and inlets wind speed,the influence of cutting grain size and the classification accuracy were obtained. The experimental results showed that with the area of inlets declining,grading size was basically unchanged,classification accuracy first increased,then decreased. Compare with the classification accuracy in classifier,the dispersion performance with ring surface air inlet was better than that with contralateral air inlet.
    Numerical simulation of classifier classification process based on CFD
    LIU Xiaobing,LIU Chuanhui,LIU Ping,QI Haijun
    2013, 32(03):  538-542. 
    Abstract ( 1805 )  
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    In order to study the classification process of particles in the classifier SLK5500,CFD numerical simulations for eddy current classifier under both steady and unsteady states were conducted. The simulations were based on theoretical analysis for the granules of force. Particle trajectory and classification efficiency were investigated in the steady state simulation. Particle real-time motion law was investigated in the unsteady state simulation. Results showed that the particles classification processes are random events. Smaller particles were more possible to go fine powdered state than into the coarse particle state,vice versa.
    Numerical simulation of boiling heat and mass transfer in the tube for MVR evaporator
    ZHANG Lin,GAO Lili,CUI Lei,ZHAO Qingliang
    2013, 32(03):  543-548. 
    Abstract ( 2264 )  
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    A three-dimensional physical model of boiling heat and mass transfer in the tube for MVR rising film circulation evaporator was built by CFD software. Standard k-ε turbulent model,multiphase mixture model and user-defined function (UFD) of the mass transfer and energy transfer between vapor phase and liquid phase compiled by C language were used in the simulation of the performances of boiling evaporation heat and mass transfer of amino acid waste water in the smooth tube and corrugated tube. The distribution laws of the turbulent characteristic field,temperature field,phase change volume fraction and average boiling heat transfer coefficient of smooth tube and corrugated tube were obtained. The flow and the heat and mass transfer characteristic of smooth tube and corrugated tube were compared. The influences of different wall heating temperature and inlet velocity on boiling heat transfer performance were analyzed. The results showed that the boiling evaporation operation of amino acid waste water in low temperature and negative pressure conditions can be realized by MVR rising film circulating evaporator,the different structures of heat transfer tube influence the fluid flow and heat and mass transfer,corrugated tube can improve the average boiling heat transfer coefficient 2.2 times of smooth tube.
    Mechanism and application of ionic liquids in environmental friendly oil desulphurization
    LIN Yan,WANG Fang,ZHANG Zhiqing,YANG Jie,WEI Ying
    2013, 32(03):  549-557. 
    Abstract ( 3070 )  
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    In this paper,we elaborated the application of Ionic liquids (ILs) in oil desulphurization,including influence factors,desulphurization mechanism,the methods of ILs in oil desulphurization and a novel ILs—immobilized ILs. ILs has unique chemical structure and excellent physical and chemical properties,which show excellent performance in oil desulphurization,compared with other organic solvents. Especially when combined with other processes (such as oxidation),the desulphurization effect of ILs is better. As ILs is expensive and cannot be completely separated from oil,its industrial application is thus limited. Immobilized ILs can overcome these problems; the development of the immobilized ILs has great potential in oil desulphurization.
    Research progress of energy production from kitchen garbage
    ZHANG Qiang,JI Ye,JI Wei
    2013, 32(03):  558-562. 
    Abstract ( 2155 )  
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    Kitchen garbage is usually discharged from families,schools,dining rooms and restaurants. A great part of municipal waste is kitchen garbage. Using kitchen garbage to produce energy could not only decrease pollution but also obtain clean energy. The research on fuel ethanol from kitchen garbage is a hot topic. Treatment of kitchen garbage and research progress of energy production from kitchen garbage are reviewed. Production of biodiesel,methane,hydrogen and fuel ethanol from kitchen garbage is introduced. Formulating related policies and regulations,implementing separate collection of kitchen garbage,combining with a variety of energy resources and developing advanced technology and equipment are the focus of future research.
    Co-pyrolysis of biomass and waste plastic for biofuel in fixed-bed reactor
    XU Yi1,2,CHEN Yu2,HUA Derun2,WU Yulong2,YANG Mingde2,CHEN Zhen2,TANG Na1
    2013, 32(03):  563-569. 
    Abstract ( 2506 )  
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    Thermal pyrolysis of different biomass (sawdust,straw) and plastic (polypropylene,poly vinyl chloride) and synergistic effects of co-pyrolysis of biomass and plastic were investigated with TGA. In fixed-bed reactor the influence of plastic content on co-pyrolysis of biomass and plastic was discussed,and the produced bio-oil was analyzed with elemental analysis and GC-MS. The results showed that significant synergy was present in the co-pyrolysis process of biomass and plastic,especially in the co-pyrolysis process of sawdust and polypropylene the synergistic effect was the most prominent. When the content of polypropylene was 80%,bio-oil yield was the highest,obviously higher than that of separate pyrolysis. And the results of elemental and GC-MS analysis showed that the bio-oil had a higher hydrogen content and its calorific value was equal to that of the crude oil equivalent.
    A preliminary study on production of fuel ethanol from kelp residue
    MING Kaili1,ZHANG Mei1,WANG Shuchun2,ZANG Jiaye2,JIN Binbin1,WU Zuohao2,WANG Nengfei 2
    2013, 32(03):  570-574. 
    Abstract ( 2218 )  
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    In this paper,we determined the cellulose content of kelp residue and took it as raw material for production of cellulosic ethanol. The methods of pretreatment and fermentation was preliminarily established by experiments. The degradation of kelp residue by low temperature cellulose enzyme QP7 was investigated. Cellulose content of kelp residue was 28.3%. After pretreatment with dilute acid,ethanol productivity by saccharification and fermentation was higher than that of cornstalk under the same conditions. For simultaneous saccharification and fermentation with kelp residue as raw material,by adding some low temperature cellulose enzyme as component of mixed enzyme,ethanol production increased by more than 21%. Experiments showed good prospect of application of using kelp residue as raw material to produce ethanol and a new direction for comprehensive utilization of kelp industry. The data could provide reference for development of other algal biomass energy.
    Research progress in the preparation of biodiesel with solid acid as the catalyst
    ZHANG Qiuyun,YANG Song,LI Hu
    2013, 32(03):  575-583. 
    Abstract ( 2129 )  
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    Biodiesel is a kind of environment friendly renewable energy. Currently,it can be prepared through esterification and transesterification reaction in the presence of solid acids as highly efficient catalysts. In this recyclable and environment friendly process,it is easy to separate the catalyst from the reaction mixture. In this paper,the preparation,activity,and catalytic behavior of several types of solid acid catalysts,including solid superacids,supported solid acids,metal oxides and complexes,zeolites,cation exchange resins,ionic liquids and heteropolyacids,as well as their applications in biodiesel preparation were reviewed. Research on the physic-chemical properties and the cost of solid acids in the preparation of biodiesel are also prospected.
    Research on the vapor phase Beckmann rearrangement process of cyclohexanone oxime to caprolactam
    SHI Xuefang,DING Kehong
    2013, 32(03):  584-587. 
    Abstract ( 2610 )  
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    This paper reports a high silicon submicron molecular sieve with MFI structure. The molecular sieve preparation process is simple,low-cost and environment friendly. The vapor phase Beckmann rearrangement catalytic effect of MS1 zeolite catalytic cyclohexanone oxime(CHO) to caprolactam has been studied. The influences of vaporization temperature,reaction temperature,CHO concentration and WHSV of CHO on the vapor phase Beckmann rearrangement of CHO were investigated. 99.5% of the cyclohexanone oxime conversion rate and 95% of the caprolactam were achieved with better catalyst stability. The results show that MS1 zeolite catalyst has a good potential in industrial application.
    Tungsten ionic liquids: Application of cyclohexanol oxidation
    SUN Xiaoyun1,2,YUE Shuang3,LI Jing3,WANG Xue,FANG Dawei3,ZANG Shuliang3
    2013, 32(03):  588-591. 
    Abstract ( 1969 )  
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    The ionic liquid [(CH3)N(n-C8H17)3]2W2O11 can be applied as a catalyst in cyclohexanol oxidation. Experiments show that it has good catalytic activity on cyclohexanol oxidation with H2O2 as the oxidant. It was conducted at 65 ℃ by adding substrate (5 mmol),catalyst (50 μmol) and H2O2 (15 mmol) in a stirred mixture in a reactor. The yield is more than 99 %. The catalyst could be recycled after simple filtering.
    Effect of anodic oxidation parameters on crystallization behavior of TiO2 films
    XING Junheng,XIA Zhengbin,ZHANG Yanhong,ZHONG Li
    2013, 32(03):  592-598. 
    Abstract ( 1961 )  
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    Anodic oxide films on titanium formed by electrochemical methods have been widely applied in various areas,such as corrosion protections,photocatalytic engineering,solar cells,sensors and biomedical engineering due to their high corrosion resistance,good biomedical compatibility and photocatalytic activity. The performance of TiO2 films strongly depend on the structure,and crystalline TiO2 had better applicable properties than the amorphous form. In this paper,the effect of anodic oxidation parameters, such as potential,electrolyte (type,concentration and temperature),Ti substrate,film growth mode and film growth rate on the crystallization behavior of TiO2 films were discussed. It was revealed that raising oxidation potential,increasing solution temperature,prolonging anodizing time and increasing concentration of electrolyte were beneficial to the formation of crystalline titanium oxides on the anode,while crystallization was suppressed by incorporation of impurity ions (electrolyte anions or alloying elements) or increasing film growth rate.
    Research and application of polymer materials modified by rosin
    SUN Dawei,XU Yongxia,HAN Chunrui
    2013, 32(03):  599-603. 
    Abstract ( 2362 )  
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    In this paper,research progress of polymer materials modified by rosin is reviewed. Preparation and application of rosin-modified phenolic resin,polyurethane,poly-acrylic acids,alkyd resin and other polymer materials are introduced. Advantages and disadvantages of one-step and two-step methods of making rosin-modified phenolic resin are compared. Semi-continuous seed emulsion polymerization method/mini-emulsion prepared rosin modified polyacrylate polymer materials are also introduced. In order to promote the development of rosin modified polymer material,the development trends of polymer materials modified by rosin is predicted,the development potential of light color and high softening point polymer materials based on modification of the double bond and carboxyl group of rosin is discussed.
    State-of-the-art of antibacterial polymers
    ZUO Huajiang 1,2,WEN Wanhua 2,WU Dingcai 2,FU Ruowen 2
    2013, 32(03):  604-609. 
    Abstract ( 1965 )  
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    In this review,the difference in the action mode between antibacterial polymers and low molecular weight antibacterial agents is compared. By using antibacterial polymers,the efficacy of some existing antimicrobial agents can be enhanced,the environmental problems can be minimized due to the reduction of residual toxicity,and their selectivity and prolonging the lifetime are also increased. In order to provide useful guidelines for further studies,the research on antibacterial polymers is summarized,including the main types,structural characteristics,antibacterial mechanism,and structure-activity relationship,etc. The perspectives of antibacterial polymers in the field of water purification systems,medical devices,and health care products are also discussed.
    Structure,properties and applications of LDHs
    SUN Jinlu 1,2,ZHEN Weijun 1,2,LI Jin 1,2
    2013, 32(03):  610-616. 
    Abstract ( 2117 )  
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    LDHs (layered double hydroxides) are one class of new inorganic materials with special layer structures. Owing to the acid and basic properties,thermal stability,interlayer anionic interchangeability and structure and memory effect,layered double hydroxides (LDHs) have been used in many fields,and have become research hot spot at the present. Aiming at the present status,different interlayer ions,chemical effects and basic properties of LDHs are reviewed. Applications,preparation and characterizing methods of LDHs are summarized,and delamination in different solvents is introduced. The most important factor limiting its application is whether LDHs could be commercially produced. Some problems which need to be resolved in the future are analyzed to provide the reference for the study of LDHs.
    Green route to prepare polypyrrole and the anticorrosion property of polypyrrole–epoxy composite coating on Q235 steel
    LU Liang1,2,HOU Wenpeng2,GUAN Shiyou1,GE Ziyi2
    2013, 32(03):  617-623. 
    Abstract ( 1959 )  
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    Polypyrrole nanoparticle was synthesized by chemical oxidative polymerization of pyrrole using H2O/FeCl2/H2O2 as a green,mild oxidizing system. The structure and morphology of the polypyrrole was characterized by IR spectra and SEM. The polypyrrole-epoxy composite coating was then prepared with epoxy resin as the matrix. The corrosion protection property of polypyrrole-epoxy composite coating on Q235 steel was investigated by electrochemical impedance spectroscopy (EIS) technique,OCP and tafel polarization curve in 3.0% NaCl aqueous solution. The results indicated that the 0.6% Ppy-H-containing coatings could offer high protection with the impedance values and corrosion potential remained at 5.14×107 Ω?cm2 and ?0.202 mV after 60 days immersed in 3.0% NaCl aqueous solution.
    Study on the preparation of impregnating pitch by solvent-sedimentation method
    MA Wenming1,2,XIONG Jieming2,CHI Yaoling2,GE Minglan2,JIA Zhongbao1,PENG Xiaoxi1
    2013, 32(03):  624-626. 
    Abstract ( 1769 )  
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    Impregnating pitch is a densified reinforcing agent for improving carbon products. Quinoline insoluble matter (QI) in raw coal pitch is removed by solvent-sedimentation method,and then the solvent was removed by distillation under reduced pressure to obtain the impregnating pitch products. The operating conditions of the removal of quinoline insoluble are discussed,including the ratio of solvent,settling temperature,distillation temperature. The comparison of the performance of impregnated asphalt products prepared by the different raw materials are conducted. Impregnating pitch products with 83 ℃ of softening point,0.084% of quinoline insoluble and 49.32% of coking value were obtained.
    Molecularly imprinted polymer hydrogel as 5-FU controlled release carrier
    KAN Wentao1,LI Xin2,LUO Shunzhong1,HU Rui1
    2013, 32(03):  627-633. 
    Abstract ( 2188 )  
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    5-fluorouracil as template drug,2-hydroxyethylmetacrylate as backbone monomer,methacrylic acid as functional monomer,ethyleneglycol dimethacrylate as crosslinker and 2,2’-azoisobutyronitrile as initiator were used to synthesize molecularly imprinted polymer hydrogels,which were characterized with SEM,FT-IR,and DSC. The results indicated that the hydrogel surface was poreless and smooth,and in hydrogels the template drug of 5-fluorouracil interacted with monomers into solid solutions through hydrogen bonds and unreacted monomers no longer existed. Swelling tests of imprinted hydrogels showed that swelling capacity increased with the amount of 5-fluorouracil during synthesis,and swelling ability as well as swelling speed increased with increasing pH in the system. Meanwhile tests of drug loading capacity showed that the imprinted hydrogels both performed better than the non-imprinted one and MIP(functional monomer-template molar ratio 8∶1) performed better than MIP(functional monomer-template molar ratio 4∶1) with loading capacity amounting to 0.0914 mg/g.Tests on drug release behavior of the hydrogels in simulated biological fluids indicated that all the imprinted hydrogels controlled drug release better than the non-imprinting one,and hydrogels with functional monomer-template molar ratio 8∶1 exhibited the best to control the 5-fluorouracil release process. Meanwhile,release media with a high pH was unfavorable to controlled release of the imprinted hydrogel.
    Synthesis and analysis of fly-ash microspheres-Ag composite particles
    WANG Yufei 1,2,YAN Handong2
    2013, 32(03):  634-638. 
    Abstract ( 1707 )  
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    Ag coated composite microspheres were synthesized on fly ash microspheres matrix by chemical plating with Tollens’ reagent and formaldehyde. The properties of composite microspheres,including size distribution,chemical composition,surface morphology and structure of coating layer were characterized by laser particle size analyzer,SEM,XRD,and EDS. Testing on insulation properties showed that the temperature of Ag coated composite microspheres coating was lower by four degrees than original fly-ash microspheres coating. Fly-ash microspheres-Ag composite particles with thermal insulation properties could be produced according to the proposed process,and the composite particles could reduce building energy consumption if it was used for building surface.
    Adsorption of H2S by iron oxide modified activate carbon
    SONG Hua1,2,WANG Lu1,ZHANG Jiaojing1,2,LI Feng1,2
    2013, 32(03):  639-644. 
    Abstract ( 2517 )  
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    Iron oxide supported activate carbon adsorbents were prepared,and the adsorbents were characterized by scanning electron microscope (SEM) and specific surface area (BET). Effects of preparation condition and adsorption condition on the performance of hydrogen sulphide removal were studied using a fixed-bed adsorption column. Experiment results of showed that specific surface area of the activate carbon adsorbents after loading iron oxide increased from 580.4 m2/g to 658.6 m2/g,and the performance of hydrogen sulphide removal of absorbent was effectively improved by loading iron oxide over activate carbon. The absorbent with iron oxide to activate carbon mass ratio of 1∶1,vacuum drying temperature of 70 ℃ and drying time of 36 h was found to give the best performance. At the adsorption temperature of 60 ℃,the saturated sulfur capacity and desulfurization rate reached 77.4 mg/g and 99.2%,respectively. The saturated sulfur capacity was improved by 60.2 mg/g compared with unmodified activate carbon.
    Preparation of TiO2/SiO2 composite film and its self-cleaning properties
    DONG Rulin,LIU Shuyun,CHEN Zhidong,JIN Changchun,WANG Caixia
    2013, 32(03):  645-651. 
    Abstract ( 1700 )  
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    TiO2/SiO2 composite film with self-cleaning property has been prepared using nanosize TiO2 particles produced by hydrothermal method and SiO2 polymeric particles by dip-coating technique. Effect of the volume fraction of SiO2 has been investigated on the surface morphology,visible light transmittance,photo-induced hydrophilicity and self-cleaning property of the composite film. As the volume fraction of SiO2 is increased,surface roughness,visible light transmittance,photo-induced hydrophilicity and self-cleaning property of the film show a similarity law over the SiO2 fraction,namely,when the volume fraction of SiO2 is about 25%,the above properties of the film reach a maximum or a minimum. With SiO2 volume fraction of 25%,the film can still show superhydrophilicity after having been kept outdoors for 28 days.
    Research on the suspension polymerization of polyglycolic acid
    LU Weiliang,CUI Aijun,WANG Zeyun,TIAN Junkai,CHEN Qun,HE Mingyang
    2013, 32(03):  652-656. 
    Abstract ( 1915 )  
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    Ploy(glycolic acid) (PGA) with a relatively high molecular weight of 0.845 dL?g?1 was prepared by suspension polymerization with methyl silicon as a disperse medium, glycolic acid as monomer,MOA-3 as dispersing agent,and Stannous octoate as catalyst. The structure and properties of the PGA were analyzed by NMR,IR,DSC,etc. The influence of synthesis conditions on inherent viscosity was tested by a series of single factor experiments. Orthogonal test was set to explore the influence of several factors and optimal process condition was obtained as follows: reaction temperature 194 ℃,reaction time 113 h,amount of catalyst 0.02%.
    Preparation of 4A zeolite molecular sieve from coal gangue of Inner Mongolia
    MA Zhaofei,BAI Jie,LI Chunping,ZHANG Yongfeng,JIANG Yu
    2013, 32(03):  657-660. 
    Abstract ( 2626 )  
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    4A-type zeolite molecular sieve was synthesized by the hydrothermal method,hydrochloric acid leaching and caustic soda alkaline leaching of coal gangue of Inner Mongolia. 4A- type zeolite molecular sieve was characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and Fourier transform infrared spectroscopy (FT-IR). The optimum conditions were: roasting temperature 720 ℃,roasting time 1 h,acid leaching time 2.5 h,rotating speed 220 r/min,water bath temperature 95 ℃,aging temperature 25℃,aging time 30 min,crystallization temperature 100 ℃,crystallization time 14 h.
    Biosynthesis of ethyl (R)-2-hydroxy-4-phenylbutyrate catalyzed by immobilized Rhodotorula mucilaginosa CCZU-G5 in biphasic system
    WANG Yun1,WANG Liqun1,2,HE Yucai1,2,ZHU Jie1,QING Qing1,WANG Minghui1
    2013, 32(03):  661-665. 
    Abstract ( 2245 )  
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    A strain capable of reducing ethyl-2-oxo-4-phenylbutanoate (OPBE) into ethyl (R)-2- hydroxy-4-phenylbutyrate [(R)-HPBE] was screened and identified as Rhodotorula mucilaginosa. In an isooctane /organic solvent biphasic system,reaction conditions of the asymmetric reduction of OPBE for synthesizing optically active (R)-HPBE with immobilized Rhodotorula mucilaginosa CCZU-G5 cell were investigated. The results showed that the optimum reaction conditions were:ratio of isooctane 10%,concentration of OPBE 100 mmol/L,catalyst dosage 0.45 g/mL and 40 g/L glucose as co-substrate. After 16 h of biotransformation under the optimum conditions,the yield of (R)-HPBE was as high as 83.5% and enantiomeric excess (e.e.). value was more than 99%. These immobilized catalysts could be repeatedly used for seven times,and the yield and e.e. value were all over 70% and 99%,respectively.
    Research developments on amphiphilic hyperbranched polymers
    QIANG Taotao,ZHANG Guoguo,WANG Xuechuan
    2013, 32(03):  666-670. 
    Abstract ( 2153 )  
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    In this paper,the research progress in amphiphilic hyperbranched polymers is overviewed. Synthetic methods of amphiphilic hyperbranched polymers are introduced,which covers the modification of end groups of the hyperbranched polymers with long chain alkyl and polyethylene glycol,and the polymerization of vinyl derivatives through free radical polymerization or ring-opening polymerization,using hyperbranched polymers as macroinitiator. Different structures of amphiphilic hyperbranched polymers have their unique properties in solution,such as core-shell unimolecule micelles and different micellar conformation aggregates. Moreover,the application of amphiphilic hyperbranched polymers,such as drug delivery carrier,material modification,and the encapsulation of dye molecules is also introduced. Then,the development trend of amphiphilic hyperbranched polymers is proposed. The preparation of special properties of amphiphilic hyperbranched polymers and the application of amphiphilic hyperbranched polymers in biological medicine should be the main focus in the development of amphiphilic hyperbranched polymers.
    Synthesis 3-n-butyl-6-(1-decyl olefinic acid base)-4-cyclohexene diacid from tung oil
    LAN Chunbo1,QIN Lulu1,SU Youxue2,ZHAO Jingchan1
    2013, 32(03):  671-673. 
    Abstract ( 1546 )  
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    3-n-butyl-6-(1-decyl olefinic acid base)-4-cyclohexene diacid (C22 tricarboxylic acid) was prepared with tung oil as raw material through the steps of transesterification reaction with methanol,Diels-Alder reaction with maleic anhydride,saponification and acidification sequentially. The structure of the C22 tricarboxylic acid was characterized by FT-IR spectroscopy,MS and 1H NMR. The optimal reaction condition was determined by orthogonal experiment,as follows:α-eleostearic acid methyl ester and maleic anhydride feed ratio of 1∶1.2,reaction temperature 160 ℃,reaction time is 2 hours.
    Development of road grease cleaning agent with high decontamination efficiency
    WANG Wen,CAI Weiquan,LI Yujun,TU Wenhui
    2013, 32(03):  674-677. 
    Abstract ( 2124 )  
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    A new weakly alkaline road grease cleaning agent with high decontamination efficiency was developed by choosing appropriate surfactants,auxiliary solvent and alkaline auxiliaries via analysis of the composition,properties and forming process of the road surface grease. Based on orthogonal experiment,the best ingredients and their percentage contents of AES 6%,LAS 1%,APG 4%,AEO-9 1%,mandarin oil 1.5%,triethanolamine 4% and trisodium citrate 3% were determined b further experiments of performance optimization,and its decontamination rate could reach 99.8% at dry temperature of 150℃. Comparison study of the cleaning performance between commercial multi- purpose cleaning agent “Mr Muscle” for kitchen and the as-prepared road grease cleaning agent showed that the latter cleaning agent had higher comprehensive decontamination capacity,and also broad application prospect in the field of thick road grease cleaning.
    Combinational demulsifiers of TA162824
    SHI Binlong,ZHANG Mouzhen,CHENG Chan,LIU Qirui
    2013, 32(03):  678-680. 
    Abstract ( 1917 )  
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    Using organic amine as primer,propylene oxide (PO) and epoxy ethane (EO) as monomer,potassium hydroxide as catalyst,the TA162824 multi-block polyether demulsifier was synthesized and combined with TEAC and DMA at different proportions. Dehydration experiments of the combinational demulsifiers were conducted at 55 ℃ in 6 h at demulsifier concentration of 100 mg/L for Hezhuangping crude oil,and at 65 ℃ in 6 h at demulsifier concentration of 200 mg/L for Zichang crude oil in North Shaanxi oil fields by bottle test. The results showed that for Hezhuangping crude oil at the proportions of TA162824 to TEAC 2∶3 and 3∶2,and that to DMA 4∶1,the highest dehydration rates of combinational demulsifiers were 99.7%,97.8% and 95.8% respectively. For Zichang crude oil,the highest dehydration rates of combinational demulsifiers were 97.3% and 99.3% at the proportions of TA162824 to TEAC 2∶3 and 1∶4,and that to DMA 4∶1. For Hezhuangping and Zichang crude oil at the proportion of TA162824 to TEAC and DMA 2∶3 and 4∶1,the combinational demulsifiers had good dehydration rate and strong applicability.
    Progress in treatment technologies of coal gasification wastewater
    WANG Wei1,HAN Hongjun2,ZHANG Jing1,XU Ruijie1,WANG Shun1
    2013, 32(03):  681-686. 
    Abstract ( 2715 )  
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    The production,characteristics and difficulties of coal gasification wastewater were introduced in this paper. Gasification wastewater normally has complex composition,high concentrations of recalcitrant compounds and high toxicity. The research status,development trends and engineering applications were reviewed from three aspects,including physico-chemical pretreatment,biological treatment and advanced treatment. The advantages and disadvantages of various technologies as well as their application problems were analyzed based on the following aspects:the optimization of ammonia stripping and phenols removal process,the role of anaerobic process,the inhibition of biological nitrogen removal process and the application of advanced oxidation and membrane separation technologies. Research perspective of treatment technologies of coal gasification wastewater was discussed to point out that the optimal combination of physico-chemical and biological treatment technology can be an inevitable development trend of coal gasification wastewater treatment technologies, and can provide the reference to the bottleneck of wastewater treatment in the development of the coal gasification industries.
    Mechanism study on acid blue adsorption on mold/fly ash composite
    LIU Guiping,ZHU Xing,LIU Changfeng
    2013, 32(03):  687-691. 
    Abstract ( 1807 )  
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    This study focused on the application of treating acid blue dye wastewater with a new adsorbent compound with mold/fly ash. Single factor experiments were conducted to investigate the adsorption conditions and mechanism of acid blue through. The results showed that the removing rate was above 85% under the conditions of dosage of composite absorbent 3 g/L;pH 6.6;stirring time 25 min; and standing time 1 h. The acid blue adsorption agreed with Langmuir and Freundlich adsorption models,and it fitted Freundlich thermostatic adsorption equation better. The adsorption parameters showed that the adsorption of composite adsorbent on acid blue was monolayer adsorption,and the saturated adsorption capacity can be obtained as 303.03 mg/g. The adsorption kinetic of acid blue system fitted second-order kinetics with a saturated adsorption capacity of 137.32 mg/g. The adsorption was chemic-sorption.
    Study on suspension calcination technology of calcium carbonate residue
    CHEN Yanxin1,2,SUN Zhi1,ZHAO Bo1,ZHU Weijie1
    2013, 32(03):  692-696. 
    Abstract ( 1767 )  
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    The calcium carbonate residue is a new chemical byproduct in the production of ammonium sulfate using phosphogypsum. Lime with high reactivity can be obtained by the process of calcium carbonate calcination. A pilot experimentation on calcium carbonate calcination was presented in this paper. The calcining devices were developed by the Powder Institute of Xi’An University of Architecture and Technology. The impacts of different calcination methods on lime were discussed. In addition,the product detection methods were suggested. The decomposition rates and activity indicators in accumulation state and suspension state were compared. The results showed that suspension calcining process had better composition rate compared to the accumulation calcination. The CaCO3 apparent decomposition rate can reach >99% and the product obtained had larger specific surface area,better porosity,and higher activity. In addition,the heat efficiency of suspension calcination was better than traditional calcination processes. Therefore,the suspension calcination process can be potentially used for large-scale industrial production.
    Modification of humic acid and its washing effect of PAHs in soil
    YU Hongyan,XU Feng,CHEN Hongyun,YANG Weiqun,YANG Zhenzhen
    2013, 32(03):  697-701. 
    Abstract ( 1664 )  
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    Humic acid was alkylated and sulfomethylated to prepare modified humic acid named MHA12、MHA16 and MHA18. The structure of modified humic acid was identified by IR. The critical micelle concentrations were obtained by measuring the surface tension of MHA with different concentrations. The solubilization capacities on naphthalene (Nap),phenanthrene (PhA),fluoranthene (FluA),pyrene (Pyr) in contaminated soil were studied. The results showed that alkyl groups and sulfomethyl groups were introduced in the modified humic acid. It was found that modified humic acid had good solubility and surface activity. The critical micelle concentration (CMC) of MHA12、MHA16、MHA18 was 3.12 g/L、2.78 g/L and 2.70 g/L respectively. MHA12、MHA16、MHA18 had good solubilization capacity on Nap,PhA,FluA,Pyr while the concentration of MHA exceeded CMC. The modified humic could be used for the repair of polycyclic aromatic hydrocarbons(PAHs) in contaminated soil.
    Integration of energy saving and emission reduction of an acetone-benzol dewaxing device
    SHEN Renjie,CHEN Hui,LIU Xiaofei
    2013, 32(03):  702-706. 
    Abstract ( 2011 )  
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    Energy integration can not only improve energy efficiency,but also reduce water consumption and CO2 emissions. In this paper,the most practical process integration method - pinch technology-was used to optimize the existing heat exchanger network of an acetone-benzol dewaxing device. The unreasonable heat exchange and minimum utility consumption were identified. It was calculated that the energy-saving potential was about 4228.3 kW. The final retrofit scheme was based on the re-matching of several streams. The retrofit scheme for the heat exchanger network can save 1456.4 kW of heating utility and 524.2 kW of cold utility. The economic analysis of the optimized network showed that the energy cost can be reduced by 2.785 million RMB/yr,waste water productions can be reduced by 3000 tons/yr and the amount of CO2 emission can be reduced by 9078.2 tons/yr. According to the above analysis,optimizing the heat exchanger network can lead to remarkable water saving and CO2 emissions reduction. This study demonstrated that systematic analysis and optimization of an existing acetone-benzol dewaxing device could provide a practical way to improve energy utilization efficiency and reduce resource consumption.
    Operation optimization of utility systems based on reliability analysis
    LIN Zixin1,YIN Qiying2,ZHENG Xuesong2,SMITH Robin3
    2013, 32(03):  707-711. 
    Abstract ( 1960 )  
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    A novel operation optimization framework was proposed for utility systems based on reliability analysis. Combining with the equipment failure analysis,the systematic math methodology can obtain all possible system states caused by unit failures and their probabilities. Each individual system state performs a traditional operation optimization. The economic performance was weighted against its probability,and the overall system economic performance was generated. In the novel methodology,the operating strategy was optimized,for example,cold standby,hot standby and load-sharing. Operating cost was balanced with the lost production penalty due to equipment failures. Compared to the traditional method,the novel framework can obtain a lower total cost.
    Research on new chemical stripping technology
    DONG Qun,LI Nan,LIU Yixing,ZHAO Lingling,LIU Sha,BAI Shuliang,WU Kexin
    2013, 32(03):  712-716. 
    Abstract ( 1817 )  
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    A study on chemical stripping technology was carried out in a small fixed-fluidized bed,using Daqing crude oil mixed with vacuum residue or FCC slurry as feedstock. Relative gas yield,relative coke decrement and coke content were used to evaluate stripping efficiency. Product components and stripping efficiency of chemical stripping technology and vapor stripping technology were experimentally compared. The influence of temperature,ratio of adding regenerant,reaction temperature,catalyst-oil ratio on stripping efficiency and stripping temperature were also investigated. The results showed stripping efficiency increased first,then stayed steady with the increase of catalyst-oil ratio and temperature of adding regenerant. It increased with the increase of catalyst-oil ratio,decreased with the increase of reaction temperature. The stripping temperature growth of heavy feedstock is lower than that of the light one,when increasing the temperature and ratio of adding regenerant. With chemical stripping technology,the stripping efficiency increased by 20%,coke content of regenerated catalyst decreased by not less than 7%.
    Influence of shale gas development in US on world’s natural gas and petrochemical industry
    YANG Ting,SUN Xiaotao
    2013, 32(03):  717-720. 
    Abstract ( 1700 )  
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    The influence of US large-scale development of shale gas on world’s natural gas and petrochemical industry has been initially apparent. Global natural gas supply and demand,U.S. energy structure and world’s petrochemical industry under the influence of US shale gas are discussed in this paper. US natural gas will gradually achieve self-sufficiency and export in a few years,US energy structure will be optimized,ammonia,methanol,olefin and other petrochemicals will be developing,and the supply and demand of the world petrochemical products will possibly change greatly.
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