化工进展 ›› 2025, Vol. 44 ›› Issue (7): 3683-3696.DOI: 10.16085/j.issn.1000-6613.2024-0892
• 化工过程与装备 •
杜磊1(
), 曹志涛2, 许浪1, 张英杰2, 孙宝昌1,3(
), 邹海魁1,3, 初广文1,3, 陈建峰1,3
收稿日期:2024-06-02
修回日期:2024-07-26
出版日期:2025-07-25
发布日期:2025-08-04
通讯作者:
孙宝昌
作者简介:杜磊(1995—),男,博士研究生,研究方向为超重力反应器工程。E-mail:2021400037@mail.buct.edu.cn。
基金资助:
DU Lei1(
), CAO Zhitao2, XU Lang1, ZHANG Yingjie2, SUN Baochang1,3(
), ZOU Haikui1,3, CHU Guangwen1,3, CHEN Jianfeng1,3
Received:2024-06-02
Revised:2024-07-26
Online:2025-07-25
Published:2025-08-04
Contact:
SUN Baochang
摘要:
己二腈作为生产聚酰胺(尼龙66)的主要原料之一,其生产工艺长期被国外公司垄断。近年来,随着尼龙66需求量的增加,己二腈的供需缺口逐渐增大,其高效的生产技术逐渐成为研究热点。本文介绍了己二腈的制备方法如丁二烯法、丙烯腈电解二聚法和己二酸氨化法的基础研究、工艺特点及发展方向等;从机理出发探讨了过程强化技术在丙烯腈电解二聚法和己二酸氨化法中的应用可行性,并对己二酸氨化法的动力学和热力学进行了总结。将过程强化技术应用于己二腈生产过程是推动己二腈高效绿色生产的关键,对己二腈生产技术的提升和自主化具有重要意义。
中图分类号:
杜磊, 曹志涛, 许浪, 张英杰, 孙宝昌, 邹海魁, 初广文, 陈建峰. 己二腈制备方法的研究进展[J]. 化工进展, 2025, 44(7): 3683-3696.
DU Lei, CAO Zhitao, XU Lang, ZHANG Yingjie, SUN Baochang, ZOU Haikui, CHU Guangwen, CHEN Jianfeng. Progress research in preparation of adiponitrile[J]. Chemical Industry and Engineering Progress, 2025, 44(7): 3683-3696.
| 时间/年 | 阴极材料 | 阳极材料 | 支撑电解质种类 | 电流密度/kA·m-2 | 己二腈选择性/% | 参考文献 |
|---|---|---|---|---|---|---|
| 1964 | 汞池/铅 | 铂丝 | 四乙基对甲苯磺酸铵 | — | — | [ |
| 1984 | 铅 | 镀铂钛 | 四乙基硫酸铵 | 50 | 93 | [ |
| 1990 | 铬 | 软钢 | EDTA和四丁基氢氧化铵乳液 | 2 | 78 | [ |
| 2011 | 铅 | DSA-O2① | 四甲基氯化铵乳液 | 1 | 65 | [ |
| 2012 | 铅 | DSA-O2 | 四甲基氯化铵乳液 | 4 | 78 | [ |
| 2020 | 铬 | 铂网 | EDTA和TAA | -20 | 93 | [ |
表1 丙烯腈电解二聚法生产己二腈的不同工艺条件的对比
| 时间/年 | 阴极材料 | 阳极材料 | 支撑电解质种类 | 电流密度/kA·m-2 | 己二腈选择性/% | 参考文献 |
|---|---|---|---|---|---|---|
| 1964 | 汞池/铅 | 铂丝 | 四乙基对甲苯磺酸铵 | — | — | [ |
| 1984 | 铅 | 镀铂钛 | 四乙基硫酸铵 | 50 | 93 | [ |
| 1990 | 铬 | 软钢 | EDTA和四丁基氢氧化铵乳液 | 2 | 78 | [ |
| 2011 | 铅 | DSA-O2① | 四甲基氯化铵乳液 | 1 | 65 | [ |
| 2012 | 铅 | DSA-O2 | 四甲基氯化铵乳液 | 4 | 78 | [ |
| 2020 | 铬 | 铂网 | EDTA和TAA | -20 | 93 | [ |
| 物质 | ΔfH |
|---|---|
| 己二酸 | -983.298 |
| 氨气 | -46.99 |
| 己二酰胺 | -596.528 |
| 水 | -242.66 |
| 己二腈 | 68.2 |
表2 中和反应体系中各物质在298.15K时的热力学参数[50]
| 物质 | ΔfH |
|---|---|
| 己二酸 | -983.298 |
| 氨气 | -46.99 |
| 己二酰胺 | -596.528 |
| 水 | -242.66 |
| 己二腈 | 68.2 |
| 反应过程 | ΔrH |
|---|---|
| 中和反应 | -4.57 |
| 脱水反应 | 179.408 |
| 总反应过程 | 174.838 |
表3 在298.15K时己二酸氨化过程的ΔrHm⊖
| 反应过程 | ΔrH |
|---|---|
| 中和反应 | -4.57 |
| 脱水反应 | 179.408 |
| 总反应过程 | 174.838 |
| 物质 | ΔfH |
|---|---|
| 己二酸(液体) | -870.048 |
| 氨气 | -36.49 |
| 己二酰胺(液体) | -503.28 |
| 水(气体) | -233.85 |
| 己二腈 | 139.45 |
表4 中和反应体系中各物质在523.15K时的热力学参数
| 物质 | ΔfH |
|---|---|
| 己二酸(液体) | -870.048 |
| 氨气 | -36.49 |
| 己二酰胺(液体) | -503.28 |
| 水(气体) | -233.85 |
| 己二腈 | 139.45 |
| 反应过程 | ΔrH |
|---|---|
| 中和反应 | -27.95 |
| 脱水反应 | 175.03 |
| 总反应过程 | 147.08 |
表5 在523.15K时己二酸氨化过程的ΔrHm⊖
| 反应过程 | ΔrH |
|---|---|
| 中和反应 | -27.95 |
| 脱水反应 | 175.03 |
| 总反应过程 | 147.08 |
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