化工进展 ›› 2024, Vol. 43 ›› Issue (S1): 32-42.DOI: 10.16085/j.issn.1000-6613.2024-0761

• 化工过程与装备 • 上一篇    下一篇

侧喷嘴下行床内热量传递特性CFD模拟

杨会民1,2(), 杜加丽3, 权亚文1,2, 吴升潇1,2, 靳皎1,2, 吴峰3   

  1. 1.陕西延长石油(集团)有限责任公司碳氢高效利用技术研究中心,陕西 西安 710002
    2.石油和化工行业化石碳氢资源高效利用工程研究中心,陕西 西安 710075
    3.西北大学化工学院,陕西 西安 710069
  • 收稿日期:2024-05-08 修回日期:2024-07-16 出版日期:2024-11-20 发布日期:2024-12-06
  • 通讯作者: 杨会民
  • 作者简介:杨会民(1983—),男,硕士,高级工程师,研究方向为煤化工。E-mail:yhm0777@ 163.com
  • 基金资助:
    陕西省2022年度科技创新团队项目(2022TD-03);延长石油集团2023年第一批科技投资计划项目(ycsy2023ky-A-06)

CFD simulation investigation of heat transfer characteristics in a downer bed with side nozzle

YANG Huimin1,2(), DU Jiali3, QUAN Yawen1,2, WU Shengxiao1,2, JIN Jiao1,2, WU Feng3   

  1. 1.Hydrocarbon Research Center of Shaanxi Yanchang Petroleum (Group) Company Limited, Xi'an 710002, Shaanxi, China
    2.Engineering Research Center for High-efficiency Utilization of Fossil Hydrocarbon Resources in Petroleum and Chemical Industry, Xi'an 710075, Shaanxi, China
    3.School of Chemical Engineering, Northwest University, Xi'an 710069, Shaanxi, China
  • Received:2024-05-08 Revised:2024-07-16 Online:2024-11-20 Published:2024-12-06
  • Contact: YANG Huimin

摘要:

在煤热解过程中,侧喷嘴下行床内气固流动及热量传递行为对其反应性能有着至关重要的作用。本文通过计算流体动力学CFD模拟,采用半焦为热载体,构建了考虑气体-煤、气体-半焦对流传热及煤-半焦碰撞导热三种传热机制的传热模型。详细考察了操作参数半焦密度、颗粒粒径和气速对床内流动行为和热量传递特性的影响,以期为下行床的推广及优化提供一些定性指导。结果表明:降低半焦密度、颗粒直径及气速有利于提高煤颗粒固含率。对煤升温过程影响敏感度由高到低的顺序是:半焦密度>气速>颗粒直径。在热传递过程中,当半焦密度为900kg/m3、颗粒直径为0.4mm及气速为10m/s时最有利于气-固相间对流传热及固-固碰撞导热。其中气体-半焦对流传热占主导,其次为气体-煤对流传热,煤-半焦碰撞导热占比较小。

关键词: 下行床, 热量传递, 操作参数, 数值模拟

Abstract:

In the process of coal pyrolysis, the gas-solid flow and heat transfer behavior in the downer bed with side nozzle play a crucial role in its reaction performance. A heat transfer model considering three heat transfer mechanisms: gas-coal, gas-char convective heat transfer, and coal-char collision heat conduction, was constructed using char as the heat carrier through computational fluid dynamics CFD simulation. A detailed investigation was conducted on the effects of operating parameters such as char density, particle size, and gas velocity on the flow behavior and heat transfer characteristics in a downer bed, in order to provide some qualitative guidance for the promotion and optimization of downer beds. The results indicated that reducing the char density, particle diameter, and gas velocity was beneficial for improving the solids holdup of coal particles. The influence sensitivity to coal heating process from high to low was: char density>gas velocity>particle diameter. In the process of heat transfer, a char density of 900kg/m3, particle diameter of 0.4mm, and gas velocity of 10m/s, were most favorable operating conditions for gas-solid phase convective heat transfer and coal-char collision heat conduction. Among them, gas-char convection heat transfer was dominant, followed by gas-coal convection heat transfer, and collision conduction of coal-char accounts for a relatively small proportion.

Key words: downer bed, heat transfer, operating parameters, numerical simulation

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