Chemical Industry and Engineering Progress ›› 2024, Vol. 43 ›› Issue (1): 87-99.DOI: 10.16085/j.issn.1000-6613.2023-1146
• Column: Chemical process intensification • Previous Articles Next Articles
FENG Yaoguang1(), CHEN Kui1, ZHAO Jiawei1, WANG Na1, WANG Ting1, HUANG Xin1, ZHOU Lina1, HAO Hongxun1,2()
Received:
2023-07-09
Revised:
2023-08-17
Online:
2024-02-05
Published:
2024-01-20
Contact:
HAO Hongxun
冯瑶光1(), 陈奎1, 赵佳伟1, 王娜1, 王霆1, 黄欣1, 周丽娜1, 郝红勋1,2()
通讯作者:
郝红勋
作者简介:
冯瑶光(1997—),男,博士研究生,研究方向为工业结晶。E-mail:2019207028@tju.edu.cn。
基金资助:
CLC Number:
FENG Yaoguang, CHEN Kui, ZHAO Jiawei, WANG Na, WANG Ting, HUANG Xin, ZHOU Lina, HAO Hongxun. Process intensification of solution crystallization[J]. Chemical Industry and Engineering Progress, 2024, 43(1): 87-99.
冯瑶光, 陈奎, 赵佳伟, 王娜, 王霆, 黄欣, 周丽娜, 郝红勋. 溶液结晶过程强化[J]. 化工进展, 2024, 43(1): 87-99.
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URL: https://hgjz.cip.com.cn/EN/10.16085/j.issn.1000-6613.2023-1146
溶液结晶物系 | 存在问题 | 强化方法 | 强化效果 | 文献来源 |
---|---|---|---|---|
甘氨酸 | 传统结晶的时间长达数小时 | 微乳液 | 结晶时间缩短至几分钟,实现对形状、尺寸和尺寸分布的控制 | [ |
颜料红146 | 传统结晶的晶体尺寸较大 | 微乳液 | 粒径小一个数量级且更均匀,满足喷墨印刷要求 | [ |
度鲁特韦钠 | 管式结晶的晶体尺寸过大和晶体聚集导致堵塞 | 微流体耦合超声 | 与市售产品相比,中值粒径和粒径分布分别减少了30%和60% | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 微流体耦合超声 | 成核速率增加三倍,晶体尺寸更均匀 | [ |
溶液结晶物系 | 存在问题 | 强化方法 | 强化效果 | 文献来源 |
---|---|---|---|---|
甘氨酸 | 传统结晶的时间长达数小时 | 微乳液 | 结晶时间缩短至几分钟,实现对形状、尺寸和尺寸分布的控制 | [ |
颜料红146 | 传统结晶的晶体尺寸较大 | 微乳液 | 粒径小一个数量级且更均匀,满足喷墨印刷要求 | [ |
度鲁特韦钠 | 管式结晶的晶体尺寸过大和晶体聚集导致堵塞 | 微流体耦合超声 | 与市售产品相比,中值粒径和粒径分布分别减少了30%和60% | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 微流体耦合超声 | 成核速率增加三倍,晶体尺寸更均匀 | [ |
溶液结晶物系 | 存在问题 | 强化方法 | 强化效果 | 文献来源 |
---|---|---|---|---|
溶菌酶 | 晶体成核和生长速率较慢,传统结晶的 晶体粒径分布较宽 | 超声场 | 在较低浓度下的成核诱导期缩短到1/10,晶体粒径分布更窄,形貌更均匀 | [ |
氨苄西林 | 传统结晶形成针状晶体,导致压片困难 | 超声场 | 形成片状晶体,成核诱导时间缩短到1/8,产率提高约4.75倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 电场 | 成核速率增加,结晶产率提高约2.6倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 激光 | 结晶时间缩短到1/20 | [ |
溶液结晶物系 | 存在问题 | 强化方法 | 强化效果 | 文献来源 |
---|---|---|---|---|
溶菌酶 | 晶体成核和生长速率较慢,传统结晶的 晶体粒径分布较宽 | 超声场 | 在较低浓度下的成核诱导期缩短到1/10,晶体粒径分布更窄,形貌更均匀 | [ |
氨苄西林 | 传统结晶形成针状晶体,导致压片困难 | 超声场 | 形成片状晶体,成核诱导时间缩短到1/8,产率提高约4.75倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 电场 | 成核速率增加,结晶产率提高约2.6倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 激光 | 结晶时间缩短到1/20 | [ |
溶液结晶物系 | 存在问题 | 添加剂 | 强化效果 | 文献来源 |
---|---|---|---|---|
胰岛素 | 晶体成核和生长缓慢,结晶控制困难 | 氨基酸 | 晶体成核概率提高4~7倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 离子液体 | 成核速率提高1~3倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 动物DNA | 晶体成核概率提高2.8~33倍 | [ |
溶液结晶物系 | 存在问题 | 添加剂 | 强化效果 | 文献来源 |
---|---|---|---|---|
胰岛素 | 晶体成核和生长缓慢,结晶控制困难 | 氨基酸 | 晶体成核概率提高4~7倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 离子液体 | 成核速率提高1~3倍 | [ |
溶菌酶 | 晶体成核和生长速率较慢 | 动物DNA | 晶体成核概率提高2.8~33倍 | [ |
溶液结晶物系 | 存在问题 | 模板剂 | 强化效果 | 文献来源 |
---|---|---|---|---|
非诺贝特 | 结晶诱导期较长 | 甘露醇、二氧化硅、微晶纤维素、羧甲基纤维素、乳糖和聚己内酯 | 最佳条件下结晶诱导期从22h缩短至15min | [ |
非诺贝特 | 结晶诱导期较长 | 微晶纤维素 | 结晶诱导期从460min缩短至38min | [ |
香兰素 | 结晶诱导期较长 | 功能化二氧化硅 | 诱导期从4h缩短到20min | [ |
溶液结晶物系 | 存在问题 | 模板剂 | 强化效果 | 文献来源 |
---|---|---|---|---|
非诺贝特 | 结晶诱导期较长 | 甘露醇、二氧化硅、微晶纤维素、羧甲基纤维素、乳糖和聚己内酯 | 最佳条件下结晶诱导期从22h缩短至15min | [ |
非诺贝特 | 结晶诱导期较长 | 微晶纤维素 | 结晶诱导期从460min缩短至38min | [ |
香兰素 | 结晶诱导期较长 | 功能化二氧化硅 | 诱导期从4h缩短到20min | [ |
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