低温多股流板翅式换热器设计优化方法研究进展

doi:10.16085/j.issn.1000-6613.2020-0724

化工进展 ›› 2021, Vol. 40 ›› Issue (2): 621-634.DOI: 10.16085/j.issn.1000-6613.2020-0724

低温多股流板翅式换热器设计优化方法研究进展

王哲¹^,², 韩凤翚¹(), 纪玉龙¹^,², 李文华¹, 厉彦忠³

^1.大连海事大学轮机工程学院，辽宁大连 116026
^2.大连海事大学航运及港口可持续能源国际联合研究中心，辽宁大连 116026
^3.西安交通大学制冷低温研究所，陕西西安 710049

收稿日期:2020-05-06 修回日期:2020-07-08 出版日期:2021-02-05 发布日期:2021-02-09
通讯作者: 韩凤翚
作者简介:王哲（1986—），男，副教授，硕士生导师，研究方向为制冷低温、强化传热。
基金资助:
国家自然科学基金(51906026);博士后面上基金(2020M680928);辽宁省博士科研启动基金计划(2020-BS-067);高校基本科研业务费专项(3132020186)

Research progress of cryogenic multi-stream plate-fin heat exchanger on design and optimization method

Zhe WANG¹^,², Fenghui HAN¹(), Yulong JI¹^,², Wenhua LI¹, Yanzhong LI³

^1.College of Marine Engineering, Dalian Maritime University, Dalian 116026, Liaoning, China
^2.International Center on Energy Sustainable Ships and Ports, Dalian Maritime University, Dalian 116026, Liaoning, China
^3.Institute of Refrigeration and Cryogenic Engineering, Xi’an Jiaotong University, Xi’an 710049, Shaanxi, China

Received:2020-05-06 Revised:2020-07-08 Online:2021-02-05 Published:2021-02-09
Contact: Fenghui HAN

摘要/Abstract

摘要：

针对多股流体流动换热、复杂翅片结构优化、多重通道排布匹配以及低温工程应用等特点，本文归纳分析了低温多股流板翅式换热器结构设计中凸显的流股换热匹配、通道分配排列、多物理场叠加以及低温特殊工况下的应用等问题。总结了在通道结构优化与零部件设计中，通过翅片通道传热流动特性及相关性能评价方法来指导结构选型。文章还深入分析国内外现状，讨论了板翅式换热器的研究热点与发展方向。文章指出低温多股流板翅式换热器应用于大型空分等石化工业流程中优势明显，可显著提高气体液化率，降低实际能耗，进而提升系统运行效率。因此，对于实际应用中可能遇到的设计问题，应考虑结合局部换热网络与多流股匹配、翅片结构设计与通道排列算法优化、多场仿真与试验研究等手段形成合理优化方法和设计框架，来摆脱目前传统经验试凑所带来的限制。

关键词: 多股流板翅式换热器, 流股匹配, 翅片结构, 通道排列, 优化设计, 低温应用

Abstract:

Aiming at the characteristics of multi-stream flow heat transfer, complex fin structure optimization, multiple channel configuration matching, and cryogenic engineering application, this study summarizes several problems in the thermal design of multi-stream plate-fin heat exchanger (MPHE), such as heat transfer matching, layer pattern, multi-physical field superposition, and special cryogenic operating condition. In the layer structure design and optimization, the heat-transfer flow characteristics and related performance evaluation methods of the fins are summarized to provide guidance for the structural selection. The current research hotspots and development directions of plate-fin heat exchangers are discussed according to the present situations. The results show that MPHE has great advantages in large-scale air separation and petrochemical industries, which can significantly improve the operation efficiency through increasing the gas liquefaction rate and reducing the actual energy consumption. Therefore, the local heat exchange network and multi-stream matching should be combined with the fin structure design and layer algorithm optimization using the multi-field simulation and experimental research to overcome the design problems occurred in practice. This comprehensive and efficient optimization design method can be formed to get rid of the limitations of traditional empirical design.

Key words: multi-stream plate-fin heat exchanger, multi-stream matching, fin structure, layer pattern, optimization design, cryogenic application

中图分类号:

王哲, 韩凤翚, 纪玉龙, 李文华, 厉彦忠. 低温多股流板翅式换热器设计优化方法研究进展[J]. 化工进展, 2021, 40(2): 621-634.

Zhe WANG, Fenghui HAN, Yulong JI, Wenhua LI, Yanzhong LI. Research progress of cryogenic multi-stream plate-fin heat exchanger on design and optimization method[J]. Chemical Industry and Engineering Progress, 2021, 40(2): 621-634.

图/表 9

图1 空分装置中主换热器冷损所占比例与板翅式换热器效能数对氦液化率的影响

图2 多股流板翅式换热器结构以及常用的翅片类型

图3 多股流板翅式换热器通设计步骤

图4 多股流换热器设计优化自由度及其换热网络模型

图5 翅片通道结构选型经验

图6 通道排列Z形曲线法

图7 低温工况对换热器效率的影响

表1 换热器建模方法的适用性

建模问题	集总法	分布法	演化法
单相换热	√	√	√
两相换热	×	√	√
流体变物性	×	√	√
多流体换热	×	√	√
多组分混合	×	×	√
任意进出	×	√	√
寄生热负荷	×	√	√
轴向导热	×	√	√
流动不均	×	×	√
压降影响	×	×	×

图8 多股流换热器优化流程

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低温多股流板翅式换热器设计优化方法研究进展

Research progress of cryogenic multi-stream plate-fin heat exchanger on design and optimization method

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