电场-旋流耦合强化多相介质分离研究进展

doi:10.16085/j.issn.1000-6613.2022-1653

摘要/Abstract

摘要：

概述了国内外基于电场-旋流耦合场来强化非均多相分离的研究进展，并对相应强化分离方法进行分析与归纳。根据不同介质类别分别介绍了电场-旋流耦合强化液-液分离、气-固分离、气-液分离、固-液分离等多相介质分离技术、设备及工作原理，例如：动态/静态静电旋流脱水装置、静电旋风除尘器/摩擦旋风分离器、静电旋风除雾器及电动旋液分离器。总结了电场类型与分布、耦合场与液滴、颗粒作用、耦合场数值模拟方法等，为研究电场-旋流耦合强化分离多相介质提供依据。针对特殊多相介质（如黏度大、密度差小及弱/无电导率等）分离性能较差的问题，本文提出应综合考虑耦合设备的结构尺寸、操作参数及安装条件，在提高分离效率的基础上，应加强电场-旋流耦合装置运行安全性的研究以扩大耦合强化多相介质分离的适用范围。

关键词: 电场-旋流耦合场, 强化分离, 多相介质, 旋流装置, 数值模拟, 优化设计

Abstract:

The research progress of strengthening non-homogeneous multiphase separation based on electrostatic-cyclonic coupling field at home and abroad was outlined, and the corresponding strengthening separation methods were analyzed and summarized. The multi-phase media separation technologies, equipment and working principles such as electrostatic-cyclone coupling enhanced liquid-liquid separation, gas-solid separation, gas-liquid separation and solid-liquid separation were introduced according to different media categories, for example: dynamic/static electrostatic cyclone dewatering device, electrostatic cyclone dust collector/friction cyclone separators, electrostatic cyclone mist eliminator and electric cyclone liquid separators. The electric field type and distribution, coupling field with droplet and particle action, as well as numerical simulation method of coupling field were summarized to provide a basis for the study of electrostatic-cyclone coupling to strengthen the separation of multiphase media. In view of the poor separation performance of special multiphase media (such as large viscosity, small density difference and weak/no conductivity, etc.), this paper proposed that the structural dimensions, operating parameters and installation conditions of the coupling equipment should be considered comprehensively, and on the basis of improving the separation efficiency, the research on the operational safety of the electric field-cyclone coupling device should be strengthened to expand the applicable scope for coupling to strengthen the multiphase media separation.

Key words: electrostatic-cyclonic coupling field, reinforced separation, multiphase media, cyclone device, numerical simulation, optimized design

中图分类号:

TE868

周龙大, 赵立新, 徐保蕊, 张爽, 刘琳. 电场-旋流耦合强化多相介质分离研究进展[J]. 化工进展, 2023, 42(7): 3443-3456.

ZHOU Longda, ZHAO Lixin, XU Baorui, ZHANG Shuang, LIU Lin. Advances in electrostatic-cyclonic coupling enhanced multiphase media separation research[J]. Chemical Industry and Engineering Progress, 2023, 42(7): 3443-3456.

图/表 14

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处理对象	电场类型	电极形态	布置形式	电极材料	脱水效率或聚结速率	参考文献
W/O乳状液（葵花籽油、去离子水）	ACE	二根圆柱组合（H型）	均匀	铜	15%~95%	[32]
油水混合物	ACE	螺旋叶片型	非均匀	—	—	[34]
牛顿介质、液滴（分散相）	DCE	四极短圆柱型		—	0.75mm/s （液滴沉降速度）	[12]
W/O乳状液		螺旋通道型		铜	68%	[35]
超低硫柴油、水滴（分散相）		网状结构		不锈钢	90%	[39]
油、水（分散相）		半椭圆型		—	10mm/s	[52]
辛酸、水（分散相）		针板型		—	1200μm/min	[48]
硅油、蓖麻油（分散相）				—	0.61μm/min	[53]
W/O乳状液（合成油、水）	PEF			铜	26.25μm/min	[54]
蓖麻油、蒸馏水（分散相）		同轴六边柱型		—	—	[55]
O/W乳状液（柴油、去离子水）		多根圆柱组合（筒型）	均匀	钛	5.56μm/min	[56]
葵花籽油、水（分散相）	DCE/PEF	梯形结构	非均匀	抛光黄铜	6.75mm/s	[57]

处理对象	电场类型	电极形态	布置形式	电极材料	脱水效率或聚结速率	参考文献
W/O乳状液（葵花籽油、去离子水）	ACE	二根圆柱组合（H型）	均匀	铜	15%~95%	[32]
油水混合物	ACE	螺旋叶片型	非均匀	—	—	[34]
牛顿介质、液滴（分散相）	DCE	四极短圆柱型		—	0.75mm/s （液滴沉降速度）	[12]
W/O乳状液		螺旋通道型		铜	68%	[35]
超低硫柴油、水滴（分散相）		网状结构		不锈钢	90%	[39]
油、水（分散相）		半椭圆型		—	10mm/s	[52]
辛酸、水（分散相）		针板型		—	1200μm/min	[48]
硅油、蓖麻油（分散相）				—	0.61μm/min	[53]
W/O乳状液（合成油、水）	PEF			铜	26.25μm/min	[54]
蓖麻油、蒸馏水（分散相）		同轴六边柱型		—	—	[55]
O/W乳状液（柴油、去离子水）		多根圆柱组合（筒型）	均匀	钛	5.56μm/min	[56]
葵花籽油、水（分散相）	DCE/PEF	梯形结构	非均匀	抛光黄铜	6.75mm/s	[57]

模拟方向	研究对象	模拟软件	模拟类型（瞬态/稳态）	模拟方法及步骤	参考文献
气-固分离	亚微米颗粒（分散相）和空气	—	—	计算机编程；建立二维模型；求解	[89]
液-液分离	水滴（分散相）和油	ANSYS	瞬态	建立三维模型；划分并导入网格；编写UDS导入Fluent模块；设置边界条件；求解	[1,26-27] [28,49,93]
液-液分离	水滴群（分散相）和油		瞬态		[31.41]
气-固分离	微颗粒（分散相）和空气		稳态		[4-5,94] [6,76-77]
气-液分离	雾滴（分散相）和空气	COMSOL	稳态	导入三维模型；划分网格；设置边界条件；求解建立二维模型；划分并导入网格；设置边界条件；求解	[78,80-81]

模拟方向	研究对象	模拟软件	模拟类型（瞬态/稳态）	模拟方法及步骤	参考文献
气-固分离	亚微米颗粒（分散相）和空气	—	—	计算机编程；建立二维模型；求解	[89]
液-液分离	水滴（分散相）和油	ANSYS	瞬态	建立三维模型；划分并导入网格；编写UDS导入Fluent模块；设置边界条件；求解	[1,26-27] [28,49,93]
液-液分离	水滴群（分散相）和油		瞬态		[31.41]
气-固分离	微颗粒（分散相）和空气		稳态		[4-5,94] [6,76-77]
气-液分离	雾滴（分散相）和空气	COMSOL	稳态	导入三维模型；划分网格；设置边界条件；求解建立二维模型；划分并导入网格；设置边界条件；求解	[78,80-81]

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