化工进展 ›› 2024, Vol. 43 ›› Issue (4): 1783-1795.DOI: 10.16085/j.issn.1000-6613.2023-0535
• 工业催化 • 上一篇
王红妍(), 马子然(), 李歌, 马静, 赵春林, 周佳丽, 王磊, 彭胜攀
收稿日期:
2023-04-06
修回日期:
2023-06-16
出版日期:
2024-04-15
发布日期:
2024-05-13
通讯作者:
马子然
作者简介:
王红妍(1986—),女,博士,高级工程师,研究方向为大气污染控制技术与工程、环境催化、CCUS技术。E-mail:hongyan.wang.ae@chnenergy.com.cn。
基金资助:
WANG Hongyan(), MA Ziran(), LI Ge, MA Jing, ZHAO Chunlin, ZHOU Jiali, WANG Lei, PENG Shengpan
Received:
2023-04-06
Revised:
2023-06-16
Online:
2024-04-15
Published:
2024-05-13
Contact:
MA Ziran
摘要:
针对“双碳”背景下燃煤耦合可再生燃料烟气中多污染物(NO、Hg0及VOCs等)协同催化脱除问题,文章综述了单一组分及多污染物协同催化脱除机理、相互作用机制和催化剂设计开发的研究现状。指出多污染物协同脱除机理与单一污染物脱除机理类似,但协同脱除性能受污染物交互影响及烟气组分影响。着重从催化剂活性组分、非均相催化反应过程、整体式等方面综述了多污染物协同脱除催化剂研究进展。最后对多污染物协同催化脱除未来研究提出展望,指出进一步在分子和介观层次上优化,实现活性组分的高稳定性分散以兼济催化剂的活性和稳定性、打破反应物在催化剂表面的吸附方式、加强抗中毒设计以及在实际应用环境下的系统研究,将是燃煤耦合可再生燃料烟气多污染物协同脱除催化剂的重点发展方向。
中图分类号:
王红妍, 马子然, 李歌, 马静, 赵春林, 周佳丽, 王磊, 彭胜攀. 燃煤耦合可再生燃料烟气多污染物协同催化脱除研究进展[J]. 化工进展, 2024, 43(4): 1783-1795.
WANG Hongyan, MA Ziran, LI Ge, MA Jing, ZHAO Chunlin, ZHOU Jiali, WANG Lei, PENG Shengpan. Research progress in synergistic catalytic elimination of multiple pollutants in flue gas of coal combustion coupled with renewable fuels[J]. Chemical Industry and Engineering Progress, 2024, 43(4): 1783-1795.
项目 | 现行排放限值 | 严格后排放限值 |
---|---|---|
标准 | 火电厂大气污染排放标准/煤电节能减排升级与改造行动计划(GB 13223—2011) | 燃煤耦合污泥电厂大气污染物排放标准 (DB 31/1291—2021) |
烟尘(颗粒物)/mg·m-3 | 10 | 5 |
二氧化硫(SO2)/mg·m-3 | 35 | 35 |
氮氧化物(以NO2计)/mg·m-3 | 50 | 50 |
汞及其化合物(以Hg计)/mg·m-3 | 0.03 | 0.01 |
镉、铊及其化合物(以Cd+Ti计)/mg·m-3 | 0.1① | 0.01 |
锑、砷、铅、铬、钴、铜、锰、镍及其化合物 (以Sb+As+Pb+Cr+Co+Cu+Mn+Ni计)/mg·m-3 | 1.0① | 0.08 |
二𫫇英类/ngTEQ·m-3 | 0.1① | 0.02 |
非甲烷总烃(NHMC,以碳计)/mg·m-3 | 120② | 10③ |
表1 不同大气排放污染物现行和预期排放限值对比
项目 | 现行排放限值 | 严格后排放限值 |
---|---|---|
标准 | 火电厂大气污染排放标准/煤电节能减排升级与改造行动计划(GB 13223—2011) | 燃煤耦合污泥电厂大气污染物排放标准 (DB 31/1291—2021) |
烟尘(颗粒物)/mg·m-3 | 10 | 5 |
二氧化硫(SO2)/mg·m-3 | 35 | 35 |
氮氧化物(以NO2计)/mg·m-3 | 50 | 50 |
汞及其化合物(以Hg计)/mg·m-3 | 0.03 | 0.01 |
镉、铊及其化合物(以Cd+Ti计)/mg·m-3 | 0.1① | 0.01 |
锑、砷、铅、铬、钴、铜、锰、镍及其化合物 (以Sb+As+Pb+Cr+Co+Cu+Mn+Ni计)/mg·m-3 | 1.0① | 0.08 |
二𫫇英类/ngTEQ·m-3 | 0.1① | 0.02 |
非甲烷总烃(NHMC,以碳计)/mg·m-3 | 120② | 10③ |
组分 | NH3-SCR | Hg0氧化 | VOCs氧化 |
---|---|---|---|
O2 | 促进NO吸附,形成中间物种,促进 | 补充氧物种,促进 | 补充氧物种,促进 |
SO2 | 生成硫铵、硫酸盐,催化剂失活,抑制 | 生成硫酸盐酸性位,促进;竞争吸附, 消耗表面氧,抑制;无定论 | 竞争吸附,促进中间产物解吸,抑制 |
H2O | 竞争吸附,抑制 | 竞争吸附,抑制 | 竞争吸附,抑制 |
HCl | 消耗还原剂NH3,降低酸性,与活性位反应,抑制 | 活性Cl反应生成挥发性汞,促进 | — |
表2 烟气组分对NH3-SCR、Hg0及VOCs氧化的影响
组分 | NH3-SCR | Hg0氧化 | VOCs氧化 |
---|---|---|---|
O2 | 促进NO吸附,形成中间物种,促进 | 补充氧物种,促进 | 补充氧物种,促进 |
SO2 | 生成硫铵、硫酸盐,催化剂失活,抑制 | 生成硫酸盐酸性位,促进;竞争吸附, 消耗表面氧,抑制;无定论 | 竞争吸附,促进中间产物解吸,抑制 |
H2O | 竞争吸附,抑制 | 竞争吸附,抑制 | 竞争吸附,抑制 |
HCl | 消耗还原剂NH3,降低酸性,与活性位反应,抑制 | 活性Cl反应生成挥发性汞,促进 | — |
催化剂类型 | 特点 | 中毒失活机制 | 影响因素及调控 | 应用情况 |
---|---|---|---|---|
贵金属催化剂Pt、Pd、Rh、Ru、Au等 | 活性高,价格昂贵 | ①硫中毒:生成非活性硫酸盐或金属硫化物;载体硫化或硫酸盐化 ②氯中毒:贵金属与氯较强的相互作用,活性位损失 ③水毒化:竞争吸附,钝化活性 ④易烧结:高温致使贵金属发生 Ostwald熟化和液化团聚 ⑤积炭:中间产物或者副产物沉积在表面 | ①通过贵金属修饰、载体改性以及限域法、晶面控制贵金属纳米颗粒的尺寸和分布、O2活化能力、载体性质(多孔与酸性位等)以及载体-金属相互作用等 ②烟气中S、P、Cl等元素以及水含量等 | 适用于无毒性元素或添加预处理(除尘、除水以及毒性元素)的工况,目前处于实验室研究阶段以及少量工业示范 |
非贵金属催化剂Mn、Ce、Cu、Co等金属 氧化物 | 来源广,价格低廉 | ①硫中毒:生成硫酸氢铵沉积催化剂、与活性组分形成硫酸盐 ②碱(土)金属中毒;沉积堵塞孔道,降低酸性;与催化剂表面活性氧结合,降低氧化还原能力 ③氯中毒:生成氯化铵沉积活性组分,活性组分损失 | ①通过催化剂的金属组成比例、制备方法、焙烧温度等控制构建氧空位,制备特定晶面暴露、特定孔道结构与形貌催化剂,提升低温还原能力、表面酸性等 ②烟气中毒性元素、其他气体的竞争吸附与毒化 | 非钒系催化剂还在实验室研究阶段及少量侧线示范 |
钒系催化剂 | 技术较成熟,应用规模较大 | 基于商业SCR催化剂改性的钒基催化剂已部分实现小规模应用 |
表3 协同脱除催化剂特点及应用总结
催化剂类型 | 特点 | 中毒失活机制 | 影响因素及调控 | 应用情况 |
---|---|---|---|---|
贵金属催化剂Pt、Pd、Rh、Ru、Au等 | 活性高,价格昂贵 | ①硫中毒:生成非活性硫酸盐或金属硫化物;载体硫化或硫酸盐化 ②氯中毒:贵金属与氯较强的相互作用,活性位损失 ③水毒化:竞争吸附,钝化活性 ④易烧结:高温致使贵金属发生 Ostwald熟化和液化团聚 ⑤积炭:中间产物或者副产物沉积在表面 | ①通过贵金属修饰、载体改性以及限域法、晶面控制贵金属纳米颗粒的尺寸和分布、O2活化能力、载体性质(多孔与酸性位等)以及载体-金属相互作用等 ②烟气中S、P、Cl等元素以及水含量等 | 适用于无毒性元素或添加预处理(除尘、除水以及毒性元素)的工况,目前处于实验室研究阶段以及少量工业示范 |
非贵金属催化剂Mn、Ce、Cu、Co等金属 氧化物 | 来源广,价格低廉 | ①硫中毒:生成硫酸氢铵沉积催化剂、与活性组分形成硫酸盐 ②碱(土)金属中毒;沉积堵塞孔道,降低酸性;与催化剂表面活性氧结合,降低氧化还原能力 ③氯中毒:生成氯化铵沉积活性组分,活性组分损失 | ①通过催化剂的金属组成比例、制备方法、焙烧温度等控制构建氧空位,制备特定晶面暴露、特定孔道结构与形貌催化剂,提升低温还原能力、表面酸性等 ②烟气中毒性元素、其他气体的竞争吸附与毒化 | 非钒系催化剂还在实验室研究阶段及少量侧线示范 |
钒系催化剂 | 技术较成熟,应用规模较大 | 基于商业SCR催化剂改性的钒基催化剂已部分实现小规模应用 |
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