Method for determining temperature boundary of low temperature gathering and transportation of crude oil in extra-high water cut period

doi:10.16085/j.issn.1000-6613.2023-1643

Chemical Industry and Engineering Progress ›› 2024, Vol. 43 ›› Issue (10): 5475-5485.DOI: 10.16085/j.issn.1000-6613.2023-1643

• Energy processes and technology • Previous Articles

Method for determining temperature boundary of low temperature gathering and transportation of crude oil in extra-high water cut period

QIN Yuanzhi¹(), ZHANG Hanwen², YIN Ran³, XIONG Jianhua⁴, HUANG Qiyu¹()

^1.College of Mechanical and Storage Engineering, National Engineering Laboratory of Oil and Gas Pipeline Transportation Safety, Beijing Key Laboratory of Oil and Gas Transmission and Distribution Technology, China University of Petroleum (Beijing), Beijing 102249, China
^2.Research Institute of Science and Technology of Pipe China, Langfang 065000, Hebei, China
^3.Changqing Engineering Design Company Limited, Xi’an 710018, Shaanxi, China
^4.Jiangsu Oil Field Bureau, China Petroleum and Chemical Corporation, Yangzhou 225009, Jiangsu, China

Received:2023-09-18 Revised:2023-12-27 Online:2024-10-29 Published:2024-10-15
Contact: HUANG Qiyu

特高含水期原油低温集输温度边界确定方法

秦远智¹(), 张瀚文², 尹然³, 熊建华⁴, 黄启玉¹()

^1.中国石油大学(北京)机械与储运工程学院，油气管道输送安全国家工程实验室，城市油气输配技术北京市重点实验室，北京 102249
^2.国家石油天然气管网集团有限公司科学技术研究总院分公司，河北廊坊 065000
^3.长庆工程设计有限公司，陕西西安 710018
^4.中国石油化工股份有限公司江苏油田分公司，江苏扬州 225009

通讯作者: 黄启玉
作者简介:秦远智（1999—），男，博士研究生，研究方向为特高含水原油低温集输黏壁特性。E-mail：2829482124@qq.com。
基金资助:
国家自然科学基金重点项目(51534007);国家自然科学基金面上项目(51374224)

Abstract

Abstract:

As domestic oil fields gradually enter the late stage of exploitation, viscous wall temperature as the evaluation index of high water and low temperature collection with a comprehensive water content of 70%—90% has entered the promotion stage and the effect is remarkable. However, in the field cooling test, it is found that there is a certain error between the actual operating temperature of ultra-high water cut crude oil pipelines with water content of more than 90% and the prediction results of viscous wall temperature. Therefore, it is of great significance to study the temperature boundary conditions of low temperature gathering and transportation for extra-high water cut crude oil. In this paper, the characteristics of oil-water two-phase flow and oil-phase wall adhesion in the extra-high water cut period are analyzed. It is determined that the yield stress is the most important factor that prevents the viscous wall oil from being washed away in the pipeline. The prediction software of low temperature collection temperature for extra-high water cut crude oil is developed and verified by the field cooling test of single well collection pipeline. The error is within 2℃, which meets the engineering application requirement.

Key words: extra-high water cut crude oil, sticky wall condensate, low temperature gathering and transportation, temperature boundary condition, erosion stress

摘要：

随着国内油田逐渐进入开采后期，本文提出黏壁温度作为综合含水率70%~90%的高含水低温集油的评价指标已进入推广阶段且效果显著，但在现场降温试验中发现含水率90%以上的特高含水期原油管线实际运行温度与黏壁温度预测结果之间存在一定误差。因此，针对特高含水期原油开展低温集输温度边界条件研究，对完善油田低温集输技术具有重要意义。利用环道实验装置进行了特高含水期原油黏壁凝油冲刷实验，对特高含水期原油油水两相流动特性和油相黏壁特性进行分析，确定了屈服应力是阻碍黏壁凝油在管道内被冲刷剥离最主要的影响因素。编制了特高含水期原油低温集油温度预测软件，利用油田单井集油管线的现场降温试验进行了验证，误差在2℃范围内，满足工程运用需求。

关键词: 特高含水期原油, 黏壁凝油, 低温集输, 温度边界条件, 冲刷应力

CLC Number:

TE832

QIN Yuanzhi, ZHANG Hanwen, YIN Ran, XIONG Jianhua, HUANG Qiyu. Method for determining temperature boundary of low temperature gathering and transportation of crude oil in extra-high water cut period[J]. Chemical Industry and Engineering Progress, 2024, 43(10): 5475-5485.

秦远智, 张瀚文, 尹然, 熊建华, 黄启玉. 特高含水期原油低温集输温度边界确定方法[J]. 化工进展, 2024, 43(10): 5475-5485.

Figures/Tables 20

References 28

1	刘晓燕. 特高含水期油气水管道安全混输界限确定及水力热力计算方法研究[D]. 大庆: 大庆石油学院, 2005.
	LIU Xiaoyan. The limit confirming and hydraulic/thermodynamic calculation method research for oil-gas-water mixing transportation safe in pipeline during oil producing with supper high water cut[D]. Daqing: Daqing Petroleum Institute, 2005.
2	李东玻. 国外高含水油田特高含水期主要技术措施及启示[J]. 当代石油石化, 2013, 21(10): 13-15, 21.
	LI Dongbo. The main EOR technologies and enlightenment of foreign typical high water cut oilfields[J]. Petroleum & Petrochemical Today, 2013, 21(10): 13-15, 21.
3	方宏长, 冯明生. 中国东部几个主要油田高含水期提高水驱采收率的方向[J]. 石油勘探与开发, 1999, 26(1): 60-62.
	FANG Hongchang, FENG Mingsheng. Direction in enhancing waterflooding recovery of oil fields with high water cut in Eastern China[J]. Petroleum Exploration and Development, 1999, 26(1): 60-62.
4	董广平. 低压液井不加热集输技术研究[D]. 大庆: 东北石油大学, 2012.
	DONG Guangping. Non-thermal technique applying in gathering of low production well[D]. Daqing: Northeast Petroleum University, 2012.
5	贾毅. 长庆油田原油不加热输送的工艺技术[J]. 油田地面工程, 1988, 7(2): 1-6, 4.
	JIA Yi. Non-heated oil gathering and transferring technique in Changqing oilfield[J]. Oil-Gasfield Surface Engineering, 1988, 7(2): 1-6, 4.
6	陈丽艳, 刘晓燕. 高含水油田不加热集输界限及运行管理方法[J]. 应用能源技术, 2007(4): 1-3.
	CHEN Liyan, LIU Xiaoyan. The limit and the run management method of unheated gathering and transportation in high water-cut oilfield[J]. Applied Energy Technology, 2007(4): 1-3.
7	吴景峰. 高含水原油的不加热集输试验[J]. 油田地面工程, 1982, 1(4): 12-15.
	WU Jingfeng. Non-heating gathering & transferring tests on high water content crude[J]. Oil-Gasfield Surface Engineering, 1982, 1(4): 12-15.
8	宋承毅. 论“三高”原油不加热集油的影响因素[J]. 油田地面工程, 1995, 14(1): 9-12, 18.
	SONG Chengyi. Discussion on main affecting factors of 3-high type crude unheated gathering[J]. Oil-Gasfield Surface Engineering, 1995, 14(1): 9-12, 18.
9	高学良, 朱玉慧, 潘永梅, 等. 特高含水期原油低温集输界限研究[J]. 油气田地面工程, 2005, 24(12): 25.
	GAO Xueliang, ZHU Yuhui, PAN Yongmei, et al. Study on low temperature gathering and transportation limit of crude oil in ultra-high water cut stage[J]. Oil-Gasfield Surface Engineering, 2005, 24(12): 25.
10	刘晓燕, 宛辉, 韩国有, 等. 特高含水不加热集油运行管理关键技术[J]. 油气田地面工程, 2007, 26(10): 13-14.
	LIU Xiaoyan, WAN Hui, HAN Guoyou, et al. Key technology of operation and management of unheated oil gathering with extra-high water cut[J]. Oil-Gasfield Surface Engineering, 2007, 26(10): 13-14.
11	丁振军. 高含水、高黏、易凝原油单井不加热集油的边界条件的确定[D]. 北京: 中国石油大学(北京), 2013.
	DING Zhenjun. Determination of boundary conditions in the single well gathering system of high-water-cut, highly viscous, and high-gel-point crude oil without heating[D]. Beijing: China University of Petroleum (Beijing), 2013.
12	ZHENG Haimin, HUANG Qiyu, WANG Changhui, et al. Wall sticking of high water-cut, highly viscous and high gel-point crude oil transported at low temperatures[J]. China Petroleum Processing & Petrochemical Technology, 2015, 17(4): 20-29.
13	田东恩. 西区油田高含水期原油粘壁规律研究[J]. 科学技术与工程, 2015, 15(9): 176-179.
	TIAN Dongen. Study on the wall sticking law of crude oil in high water cut period of Xiqu oil field[J]. Science Technology and Engineering, 2015, 15(9): 176-179.
14	贾治渊. 高含水油田不加热集输边界条件研究[D]. 北京: 中国石油大学(北京), 2017.
	JIA Zhiyuan. Study on the boundary conditions of unheated gathering and transportation in high water cut oilfield[D]. Beijing: China University of Petroleum (Beijing), 2017.
15	鲁晓醒, 檀为建, 胡雄翼, 等. 高含水期原油低温集输黏壁特性实验[J]. 油气储运, 2019, 38(11): 1245-1250.
	LU Xiaoxing, TAN Weijian, HU Xiongyi, et al. Experiment on wall sticking characteristics during the low-temperature gathering and transportation of crude oil in the period of high water cut[J]. Oil & Gas Storage and Transportation, 2019, 38(11): 1245-1250.
16	CUI Yue, HUANG Qiyu, ZHANG Yan, et al. A new method for predicting wall sticking occurrence temperature of high water cut crude oil[J]. China Petroleum Processing & Petrochemical Technology, 2020, 22(2): 56-63.
17	张燕. 高含水原油低温特性及集油边界条件研究[D]. 北京: 中国石油大学(北京), 2020.
	ZHANG Yan. Study on low temperature characteristics and low temperature gathering and transportation boundary conditions of high water-cut crude oil[D]. Beijing: China University of Petroleum (Beijing), 2020.
18	ZHANG Yan, HUANG Qiyu, CUI Yue, et al. Estimating wall sticking occurrence temperature based on adhesion force theory[J]. Journal of Petroleum Science and Engineering, 2020, 187: 106778.
19	黑树楠. 高含水含蜡原油管道集油温度下限研究[D]. 北京: 中国石油大学(北京), 2022.
	Shunan HEI. Study on the lower limit of oil gathering temperature of high water cut waxy crude oil pipeline[D]. Beijing: China University of Petroleum (Beijing), 2022.
20	高晶霞. 特高含水期原油不加热集输试验[J]. 大庆石油学院学报, 2006, 30(6): 40-42, 124.
	GAO Jingxia. Unheated gathering and transportation tests in extra-high water cut period of Lamadian oilfield[J]. Journal of Daqing Petroleum Institute, 2006, 30(6): 40-42, 124.
21	孙彪. 大庆油田特高含水原油管输及油水分离特性研究[D]. 哈尔滨: 哈尔滨工程大学, 2004.
	SUN Biao. The character researches of pipeline transportation and oil-water separation of heavy water cut in Daqing oil field[D]. Harbin: Harbin Engineering University, 2004.
22	董燕, 丁慎圆, 王梓栋, 等. 油田特高含水油水混合物低温流动特性的室内研究[J]. 油气田地面工程, 2015, 34(6): 20-22.
	DONG Yan, DING Shenyuan, WANG Zidong, et al. Laboratory study on low temperature flow characteristics of ultra-high water cut oil-water mixture in oilfield[J]. Oil-Gas Field Surface Engineering, 2015, 34(6): 20-22.
23	侯澄宇. 吉林油田高含水原油集输温度界限研究[D]. 北京: 中国石油大学(北京), 2020.
	HOU Chengyu. Study on the temperature limit of unheated gathering of waxy crude oils with high water cut in Jilin oilfield[D]. Beijing: China University of Petroleum (Beijing), 2020.
24	崔悦. 高含水含蜡原油粘壁机理研究[D]. 北京: 中国石油大学(北京), 2020.
	CUI Yue. Study on the wall sticking mechanism of waxy crude oil during high water-cut period[D]. Beijing: China University of Petroleum (Beijing), 2020.
25	时浩. 高含水稠油不加热集输方案研究[D]. 北京: 中国石油大学(北京), 2021.
	SHI Hao. Study on wall sticking characteristics of crude oil in high water cut with unheated gathering and transportation[D]. Beijing: China University of Petroleum (Beijing), 2021.
26	XU Peiyang, HE Limin, YANG Donghai, et al. Blocking characteristics of high water-cut crude oil in low-temperature gathering and transportation pipeline[J]. Chemical Engineering Research and Design, 2021, 173: 224-233.
27	李晓宇. 高含水原油不加热集输边界条件研究[D]. 北京: 中国石油大学(北京), 2021.
	LI Xiaoyu. Study on unheated gathering and transportation boundary conditions of high water-cut crude oil[D]. Beijing: China University of Petroleum (Beijing), 2021.
28	李苗. 原油管道清管器运动规律研究[D]. 北京: 中国石油大学(北京), 2018.
	LI Miao. Study on the pig motion in the waxy crude oil pipeline[D]. Beijing: China University of Petroleum (Beijing), 2018.

原油油样	凝点/°C	50°C油样密度/kg·m^-3	析蜡点/°C	析蜡高峰/°C	含蜡量（质量分数）/%
1^#原油	36	842.0	54.32	28.71	26.23
2^#原油	35	841.0	53.62	19.98	23.26
3^#原油	38	858.5	56.34	29.64	24.06
4^#原油	32	833.0	51.37	17.67	13.77
5^#原油	29	830.0	51.37	17.98	17.05
6^#原油	34	850.4	38.20	19.26	21.99

原油油样	凝点/°C	50°C油样密度/kg·m^-3	析蜡点/°C	析蜡高峰/°C	含蜡量（质量分数）/%
1^#原油	36	842.0	54.32	28.71	26.23
2^#原油	35	841.0	53.62	19.98	23.26
3^#原油	38	858.5	56.34	29.64	24.06
4^#原油	32	833.0	51.37	17.67	13.77
5^#原油	29	830.0	51.37	17.98	17.05
6^#原油	34	850.4	38.20	19.26	21.99

参数	参数值
a	13.522
b	-0.341
c	0.276

参数	参数值
a	13.522
b	-0.341
c	0.276

影响因素	相关性
影响因素	1	2	3	4	5
凝点
皮尔逊相关性	1
显著性（双尾）
含蜡量
皮尔逊相关性	0.793^**	1
显著性（双尾）	<0.001
密度
皮尔逊相关性	0.886^**	0.723^**	1
显著性（双尾）	<0.001	<0.001
流速
皮尔逊相关性	0.027	-0.063	0.008	1
显著性（双尾）	0.884	0.730	0.966
最低安全集输温度
皮尔逊相关性	0.701^**	0.612^**	0.578^**	-0.623^**	1
显著性（双尾）	<0.001	<0.001	<0.001	<0.001

Method for determining temperature boundary of low temperature gathering and transportation of crude oil in extra-high water cut period

特高含水期原油低温集输温度边界确定方法

RichHTML

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

Figures/Tables 20

References 28

Related Articles 15

Recommended Articles

Metrics

Comments

参数	X4-21-619	X4-2-F17
凝点/℃	30	30
含蜡量/%	25.32	25.32
相对密度（20℃）	0.852	0.852
油井含水率/%	95.5	96.1
管道外径/mm	60	60
管道壁厚/mm	3.5	3.5
日产液量/m³·d^-1	43.8	47.2
进间温度/℃	34	37
井口回压/MPa	0.57	0.4
掺水温度/℃	48	44

[1]	LIU Wenchen, HUANG Qiyu, XIE Yan, LYU Yang, WANG Yijie, XU Zhenkang, HAN Jipu. Research progress of low-temperature gathering and transportation of high water cut crude oil [J]. Chemical Industry and Engineering Progress, 2024, 43(10): 5427-5440.
[2]	FU Xuan, XING Xiaokai, LI Xinze. Corrosion characteristics of transportation pipelines in oil-water emulsion with CO₂: A review [J]. Chemical Industry and Engineering Progress, 2024, 43(10): 5353-5368.
[3]	LI Xinze, ZOU Weijie, SUN Chen, FU Xuan, CHEN Qian, YUAN Liang, WANG Zicheng, XING Xiaokai, XIONG Xiaoqin, GUO Lianghui. Prediction of safe shutdown time of a supercritical CO₂ pipeline in Xinjiang oilfield [J]. Chemical Industry and Engineering Progress, 2024, 43(5): 2823-2833.
[4]	LI Weidong, LI Yilong, TENG Lin, YIN Pengbo, HUANG Xin, LI Jiaqing, LUO Yu, JIANG Lilong. Research progress on ammonia energy technology and economy under "carbon emission peak" and "carbon neutrality" targets [J]. Chemical Industry and Engineering Progress, 2023, 42(12): 6226-6238.
[5]	YAN Qing, ZHANG Yunfeng, ZHAO Minwei, SONG Ning, GAO Hui, ZHOU Jing. Feasibility analysis of large span compensation platform for LNG terminal [J]. Chemical Industry and Engineering Progress, 2023, 42(S1): 158-165.
[6]	ZHAO Jian, ZHUO Zewen, DONG Hang, GAO Wenjian. A new method for observation of microstructure of waxy crude oil and its emulsion system [J]. Chemical Industry and Engineering Progress, 2023, 42(8): 4372-4384.
[7]	LIU Jia, LIANG Deqing, LI Junhui, LIN Decai, WU Siting, LU Fuqin. A review of flow assurance studies on hydrate slurry in oil-water system [J]. Chemical Industry and Engineering Progress, 2023, 42(4): 1739-1759.
[8]	CHEN Weifeng, SHANG Juan, XING Baihui, WEI Haotian, GU Chaohua, HUA Zhengli. Discussion on 10% as a safe ratio of hydrogen mixing into natural gas grids [J]. Chemical Industry and Engineering Progress, 2022, 41(3): 1487-1493.
[9]	MA Lihui, HE Limin, MI Xiangran, CHEN Shujiong, LI Xiaowei. Research progress of gas-liquid two-phase flow splitting character at impacting T-junction [J]. Chemical Industry and Engineering Progress, 2021, 40(11): 5919-5928.
[10]	FAN Kaifeng, LI Si, HUANG Qiyu, WAN Yufei. Research progress on radial properties of wax deposits in crude oil pipelines [J]. Chemical Industry and Engineering Progress, 2021, 40(7): 3679-3692.
[11]	HU Qian, ZHOU Shidong, GUO Yu, ZHANG Xueyan, WANG Jiaojiao, WANG Guodong, JI Haoyang. Influence of wax crystal precipitation on the phase equilibrium and induction characteristics of CO₂hydrate [J]. Chemical Industry and Engineering Progress, 2021, 40(5): 2452-2460.
[12]	Nanjun LAI, Jun LI, Yiming LYU, Zhongrong LIU, Min LI, Dongyu QIAO, Jiawen DENG. Effect analysis of chemical paraffin removal and control technology in Ansai Oilfield [J]. Chemical Industry and Engineering Progress, 2020, 39(10): 4164-4174.
[13]	Haixiao LIU, Limin HE, Jianheng CHEN, Xiaoming LUO, Songtao HE, Qingping LI. Research progress of pipeline pigs speed control technology [J]. Chemical Industry and Engineering Progress, 2020, 39(6): 2327-2335.
[14]	Chengyuan HE,Shidong ZHOU,Tiancheng QIN,Wenwen ZHANG,Xiaofang LÜ,Shuli WANG,Haoyang JI. Induction characteristics of carbon dioxide hydrate formation under intermittent flow [J]. Chemical Industry and Engineering Progress, 2020, 39(4): 1348-1356.
[15]	Chengyuan HE,Shidong ZHOU,Wenwen ZHANG,Qingzong ZHANG,Xiaofang LÜ,Shuli WANG,Shuhua ZHAO. Formation morphologies and plugging mechanisms of carbon dioxide hydrate under intermittent flow [J]. Chemical Industry and Engineering Progress, 2020, 39(3): 842-850.

结果	最低安全集输温度计算值/℃
X4-21-619	22
X4-2-F17	20

结果	最低安全集输温度计算值/℃
X4-21-619	22
X4-2-F17	20