Chemical Industry and Engineering Progress ›› 2025, Vol. 44 ›› Issue (S1): 441-450.DOI: 10.16085/j.issn.1000-6613.2025-0399
• Resources and environmental engineering • Previous Articles
MA Yun1,2(
), CUI Jiahao1,2, DU Jie3, ZHANG Fan3, SHAN Qiaoli3, NIU Ruize1,2, BAI Haitao1,2(
)
Received:2025-03-17
Revised:2025-04-11
Online:2025-11-24
Published:2025-10-25
Contact:
BAI Haitao
马云1,2(
), 崔家豪1,2, 杜杰3, 张帆3, 单巧利3, 牛瑞泽1,2, 白海涛1,2(
)
通讯作者:
白海涛
作者简介:马云(1975—),女,教授,博士生导师,研究方向为油气田水污染控制技术。E-mail:mayun9401@xsyu.edu.cn。
基金资助:CLC Number:
MA Yun, CUI Jiahao, DU Jie, ZHANG Fan, SHAN Qiaoli, NIU Ruize, BAI Haitao. Prospect of research on advanced oxidation processes for fracturing flowback fluids in oil and gas fields[J]. Chemical Industry and Engineering Progress, 2025, 44(S1): 441-450.
马云, 崔家豪, 杜杰, 张帆, 单巧利, 牛瑞泽, 白海涛. 油气田压裂返排液高级氧化工艺研究进展[J]. 化工进展, 2025, 44(S1): 441-450.
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URL: https://hgjz.cip.com.cn/EN/10.16085/j.issn.1000-6613.2025-0399
| 参数 | 巴肯 | 巴奈特 | 马塞勒斯 | 四川盆地 | 苏里格气田 | 煤层气 |
|---|---|---|---|---|---|---|
| 一般理化参数 | ||||||
| pH | 5.5~8.0 | 6.5~8.0 | 3.9~11.8 | 6.7~8.2 | 6.4~6.6 | 5.6~6.6 |
| 电导率/μs·cm-1 | 259000 | 11300~179000 | 61.9~763000 | 11290~23600 | 5~50 | 70~128 |
| 总有机碳(TOC)/mg·L-1 | 1804~4523 | 6.2~99.1 | 1.2~5804 | 78~1975 | — | 919~1442 |
| COD/mg·L-1 | 20000~79000 | 850~10520 | 18.7~51000 | 358~3477 | 2000~8000 | 1400~6100 |
| TSS/mg·L-1 | 3134 | 36.8~253 | 2~7600 | 70~455 | 54~230 | 35~498 |
| TDS/mg·L-1 | 1755~357527 | 3600~98900 | 2.8~394600 | 6906~28900 | 14000~53000 | 35000~300000 |
| 碱度(以CaCO3计)/mg·L-1 | 2000 | 215~1630 | 6.1~1100 | 600 | 260~15499 | 61~1409 |
| 硬度(以CaCO3计)/mg·L-1 | — | 840~21000 | 196~95000 | 283~1334 | 5158~36084 | 7708~48318 |
| 有机物 | ||||||
| 油和脂/mg·L-1 | — | 5.6~1720 | 3.0~1500 | 17.3 | 50~120 | 4~150 |
| 苯/mg·L-1 | — | 0.049~5.3 | 0.001~1.3 | — | — | — |
| 甲苯/mg·L-1 | — | 0.079~8.1 | 0.000097~2.45 | — | — | — |
| 乙苯/mg·L-1 | — | 0.0022~0.67 | 0~0.235 | — | — | — |
| 参数 | 巴肯 | 巴奈特 | 马塞勒斯 | 四川盆地 | 苏里格气田 | 煤层气 |
|---|---|---|---|---|---|---|
| 一般理化参数 | ||||||
| pH | 5.5~8.0 | 6.5~8.0 | 3.9~11.8 | 6.7~8.2 | 6.4~6.6 | 5.6~6.6 |
| 电导率/μs·cm-1 | 259000 | 11300~179000 | 61.9~763000 | 11290~23600 | 5~50 | 70~128 |
| 总有机碳(TOC)/mg·L-1 | 1804~4523 | 6.2~99.1 | 1.2~5804 | 78~1975 | — | 919~1442 |
| COD/mg·L-1 | 20000~79000 | 850~10520 | 18.7~51000 | 358~3477 | 2000~8000 | 1400~6100 |
| TSS/mg·L-1 | 3134 | 36.8~253 | 2~7600 | 70~455 | 54~230 | 35~498 |
| TDS/mg·L-1 | 1755~357527 | 3600~98900 | 2.8~394600 | 6906~28900 | 14000~53000 | 35000~300000 |
| 碱度(以CaCO3计)/mg·L-1 | 2000 | 215~1630 | 6.1~1100 | 600 | 260~15499 | 61~1409 |
| 硬度(以CaCO3计)/mg·L-1 | — | 840~21000 | 196~95000 | 283~1334 | 5158~36084 | 7708~48318 |
| 有机物 | ||||||
| 油和脂/mg·L-1 | — | 5.6~1720 | 3.0~1500 | 17.3 | 50~120 | 4~150 |
| 苯/mg·L-1 | — | 0.049~5.3 | 0.001~1.3 | — | — | — |
| 甲苯/mg·L-1 | — | 0.079~8.1 | 0.000097~2.45 | — | — | — |
| 乙苯/mg·L-1 | — | 0.0022~0.67 | 0~0.235 | — | — | — |
| 来源 | 方式 | Fenton试剂用量 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 川西某气田[ | Fenton | H2O2浓度为10mL/L Fe2+浓度为9g/L | pH=3.5,反应1h | COD去除率为70.3% | 反应相对简单,对设备要求低 | 反应pH范围较窄,H2O2利用率较低,会产生大量含铁污泥 |
| PotiguarBasin油田[ | P-Fenton | H2O2浓度为10mmol/L Fe2+浓度为0.44mmol/L | 高压400W汞蒸气灯 T=20℃,反应45min | 油去除率为99% | 降解效率高,除油效果好,Fe2+可循环利用 | 对光照条件要求高,设备能耗较大,水样必须透明,增加了预处理难度 |
| 涪陵焦石坝页岩气开采井[ | E-Fenton | H2O2浓度为80mL/h | pH=6~7,极板间距为2.5cm,电流密度135mA/cm2,90min后取上清液进行二次反应60min | COD去除率为97.65% | 电极反应持续产生H2O2,污泥产量少 | 电极材料选择有限且易腐蚀 |
| 黄海模拟压裂返排液[ | S-Fenton | H2O2浓度为80mmol/L Fe2+浓度为5mmol/L | pH=3,超声功率180W,频率20~25kHz,T=39℃,反应30min | COD去除率为81.15% | 传质效果好,加快反应进程;自由基产量大,提高矿化效率 | 超声设备成本较高,能耗较大,对设备稳定性和维护要求高 |
| 来源 | 方式 | Fenton试剂用量 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 川西某气田[ | Fenton | H2O2浓度为10mL/L Fe2+浓度为9g/L | pH=3.5,反应1h | COD去除率为70.3% | 反应相对简单,对设备要求低 | 反应pH范围较窄,H2O2利用率较低,会产生大量含铁污泥 |
| PotiguarBasin油田[ | P-Fenton | H2O2浓度为10mmol/L Fe2+浓度为0.44mmol/L | 高压400W汞蒸气灯 T=20℃,反应45min | 油去除率为99% | 降解效率高,除油效果好,Fe2+可循环利用 | 对光照条件要求高,设备能耗较大,水样必须透明,增加了预处理难度 |
| 涪陵焦石坝页岩气开采井[ | E-Fenton | H2O2浓度为80mL/h | pH=6~7,极板间距为2.5cm,电流密度135mA/cm2,90min后取上清液进行二次反应60min | COD去除率为97.65% | 电极反应持续产生H2O2,污泥产量少 | 电极材料选择有限且易腐蚀 |
| 黄海模拟压裂返排液[ | S-Fenton | H2O2浓度为80mmol/L Fe2+浓度为5mmol/L | pH=3,超声功率180W,频率20~25kHz,T=39℃,反应30min | COD去除率为81.15% | 传质效果好,加快反应进程;自由基产量大,提高矿化效率 | 超声设备成本较高,能耗较大,对设备稳定性和维护要求高 |
| 来源 | 联用方式 | 臭氧浓度 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 页岩气[ | 超声波-臭氧 | 42mg/L | pH=2.5,超声(US)功率800W, 1.5h后加入450mg/L MnO2 | COD去除率为68.17% | 空化效应产生局域高温高压,促使臭氧分解产生更多·OH;粉碎作用使臭氧气泡粉碎成微气泡,提高臭氧溶解速度和浓度 | 能量消耗大,工程化难度大 |
| 胜利油田[ | 活性炭三维电极耦合臭氧(3D/O₃) | 80mg/L | 电流1A,气体流速0.5L/min, 活性炭30g,反应3h | COD去除率为78.00% | 活性炭吸附富集污染物;通过电化学氧化技术实现原位再生;多周期运行稳定性好 | 处理高盐度、高有机物浓度返排液时受限 |
| 重庆涪陵某油气田[ | 高压脉冲-臭氧-Fenton | 10mg/L | pH=9,高压脉冲放电电压35kV,放电频率80Hz,脉宽60ns,反应30min;pH=3,H2O2浓度为6mL/L,Fe2+浓度为5mmol/L,反应60min | COD去除率为99.55% | 液电空化效应增大臭氧与返排液的接触面积;碱性条件更有利于产生·OH | 对设备、操作要求高,系统较为复杂 |
| 四川页岩气[ | MFe2O4(M=Cu、Ni、Co、Zn)多相耦合臭氧 | 1440mg/L | 催化剂投加量150mg/L 气体流速0.8L/min | COD去除率为66.7% | 有效提高返排液的可生化性,大幅降低生物毒性;具有较好的回收性能 | 制备过程复杂 |
| 来源 | 联用方式 | 臭氧浓度 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 页岩气[ | 超声波-臭氧 | 42mg/L | pH=2.5,超声(US)功率800W, 1.5h后加入450mg/L MnO2 | COD去除率为68.17% | 空化效应产生局域高温高压,促使臭氧分解产生更多·OH;粉碎作用使臭氧气泡粉碎成微气泡,提高臭氧溶解速度和浓度 | 能量消耗大,工程化难度大 |
| 胜利油田[ | 活性炭三维电极耦合臭氧(3D/O₃) | 80mg/L | 电流1A,气体流速0.5L/min, 活性炭30g,反应3h | COD去除率为78.00% | 活性炭吸附富集污染物;通过电化学氧化技术实现原位再生;多周期运行稳定性好 | 处理高盐度、高有机物浓度返排液时受限 |
| 重庆涪陵某油气田[ | 高压脉冲-臭氧-Fenton | 10mg/L | pH=9,高压脉冲放电电压35kV,放电频率80Hz,脉宽60ns,反应30min;pH=3,H2O2浓度为6mL/L,Fe2+浓度为5mmol/L,反应60min | COD去除率为99.55% | 液电空化效应增大臭氧与返排液的接触面积;碱性条件更有利于产生·OH | 对设备、操作要求高,系统较为复杂 |
| 四川页岩气[ | MFe2O4(M=Cu、Ni、Co、Zn)多相耦合臭氧 | 1440mg/L | 催化剂投加量150mg/L 气体流速0.8L/min | COD去除率为66.7% | 有效提高返排液的可生化性,大幅降低生物毒性;具有较好的回收性能 | 制备过程复杂 |
| 来源 | 处理方式 | PS用量/mmol·L-1 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 西南某页岩气井[ | Fe0-过硫酸盐(IPS) | 12 | pH=7.7,T=25℃,Fe0浓度为8g/L,反应5min | COD去除率为93.6% | PS可加快铁阳极腐蚀,释放更多Fe2+;存在类Fenton反应以及铁腐蚀产物的混凝沉淀吸附作用 | Fe0腐蚀产物堆积,pH适应范围较窄 |
| 苏里格致密气田[ | 絮凝-铁碳微电解耦合过硫酸盐(ICEPS) | 30 | pH=3,Fe∶C=1∶1(质量比)Fe0浓度为40g/L反应100min | COD去除率为95.71% 油去除率为87.73% TSS去除率为92.4% 色度去除率为97.5% | 对复杂成分的压裂返排液处理效果更好;受温度和水质影响小;反应器设计相对简单,成本较低 | 铁表面钝化,对铁粉和活性炭投加量的精确控制要求高 |
| 来源 | 处理方式 | PS用量/mmol·L-1 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 西南某页岩气井[ | Fe0-过硫酸盐(IPS) | 12 | pH=7.7,T=25℃,Fe0浓度为8g/L,反应5min | COD去除率为93.6% | PS可加快铁阳极腐蚀,释放更多Fe2+;存在类Fenton反应以及铁腐蚀产物的混凝沉淀吸附作用 | Fe0腐蚀产物堆积,pH适应范围较窄 |
| 苏里格致密气田[ | 絮凝-铁碳微电解耦合过硫酸盐(ICEPS) | 30 | pH=3,Fe∶C=1∶1(质量比)Fe0浓度为40g/L反应100min | COD去除率为95.71% 油去除率为87.73% TSS去除率为92.4% 色度去除率为97.5% | 对复杂成分的压裂返排液处理效果更好;受温度和水质影响小;反应器设计相对简单,成本较低 | 铁表面钝化,对铁粉和活性炭投加量的精确控制要求高 |
| 来源 | 阳极材料 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|
| 玛湖油田[ | 镀钌铱钛板 | 单向脉冲电源,电流密度25mA/cm2,极板间距为4cm,电源脉冲频率4000Hz、占空比65%,电解时间90min | COD去除率为92.2%,TSS去除率为91.8%,氨氮去除率为91.4% | 具有优异的电化学稳定性和较高的析氧电位;镀钌铱层能够保护钛基板不被腐蚀,延长寿命 | 钌铱涂层成本较高,长期运行经济性较差;脉冲电源设备复杂,维护难度大 |
| 长庆油田Z293井[ | IrO2-RuO2/Ti | 直接电化学氧化时,极板间距0.5cm,反应电流0.7A,电解时间120min;预处理-电化学氧化时,极板间距0.5cm,反应电流0.7A,电解时间120min;药剂强化-电化学氧化时,极板间距0.5cm,反应电流0.8A,电解时间180min | 直接电化学氧化时,COD去除率为76.1%,TSS去除率为82.5%,氨氮去除率为99.0%,预处理-电化学氧化时,COD去除率为78.0%,TSS去除率为91.8%,氨氮去除率为99.2%,药剂强化-电化学氧化时,COD去除率为87.0%,TSS去除率为93.0%,氨氮去除率为100.0% | 具有优异的电催化活性和稳定的化学性质 | 电极制备工艺复杂,成本较高;对反应条件控制要求严格 |
| 某页岩气区块[ | PbO2/Ti | 电流密度35mA/cm2,极板间距3cm,脉冲频率1500Hz、占空比50% | COD去除率为91.2% | 钛基作为支撑材料,机械强度高;在酸性、高盐环境中耐用 | PbO2易出现析氧反应,电极表面产生钝化膜与杂质沉淀 |
| 新疆油田[ | IrO2-RuO2/Ti | 电流密度8.66mA/cm2,极板间距为2.81cm | COD去除率为100.0% | 结合了钛基板的耐腐蚀性和RuO2、IrO2的高电催化活性;石墨作为阴极材料,具有良好的导电性和化学稳定性,能够承受较高的电流密度 | 复杂的电极制备工艺导致成本上升;对水质适应性有一定限制,需要预处理 |
| 川庆钻探某区块平台[ | 钛基极板 | 反应电流60A,电解时间10min | COD去除率为92.0% TSS去除率为95.0% | 具有良好的耐腐蚀性和较长的使用寿命;减少副反应的发生,提高电解效率 | 在高盐度或强酸碱条件下,电化学性能可能受影响;初期投资成本较高 |
| 来源 | 阳极材料 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|
| 玛湖油田[ | 镀钌铱钛板 | 单向脉冲电源,电流密度25mA/cm2,极板间距为4cm,电源脉冲频率4000Hz、占空比65%,电解时间90min | COD去除率为92.2%,TSS去除率为91.8%,氨氮去除率为91.4% | 具有优异的电化学稳定性和较高的析氧电位;镀钌铱层能够保护钛基板不被腐蚀,延长寿命 | 钌铱涂层成本较高,长期运行经济性较差;脉冲电源设备复杂,维护难度大 |
| 长庆油田Z293井[ | IrO2-RuO2/Ti | 直接电化学氧化时,极板间距0.5cm,反应电流0.7A,电解时间120min;预处理-电化学氧化时,极板间距0.5cm,反应电流0.7A,电解时间120min;药剂强化-电化学氧化时,极板间距0.5cm,反应电流0.8A,电解时间180min | 直接电化学氧化时,COD去除率为76.1%,TSS去除率为82.5%,氨氮去除率为99.0%,预处理-电化学氧化时,COD去除率为78.0%,TSS去除率为91.8%,氨氮去除率为99.2%,药剂强化-电化学氧化时,COD去除率为87.0%,TSS去除率为93.0%,氨氮去除率为100.0% | 具有优异的电催化活性和稳定的化学性质 | 电极制备工艺复杂,成本较高;对反应条件控制要求严格 |
| 某页岩气区块[ | PbO2/Ti | 电流密度35mA/cm2,极板间距3cm,脉冲频率1500Hz、占空比50% | COD去除率为91.2% | 钛基作为支撑材料,机械强度高;在酸性、高盐环境中耐用 | PbO2易出现析氧反应,电极表面产生钝化膜与杂质沉淀 |
| 新疆油田[ | IrO2-RuO2/Ti | 电流密度8.66mA/cm2,极板间距为2.81cm | COD去除率为100.0% | 结合了钛基板的耐腐蚀性和RuO2、IrO2的高电催化活性;石墨作为阴极材料,具有良好的导电性和化学稳定性,能够承受较高的电流密度 | 复杂的电极制备工艺导致成本上升;对水质适应性有一定限制,需要预处理 |
| 川庆钻探某区块平台[ | 钛基极板 | 反应电流60A,电解时间10min | COD去除率为92.0% TSS去除率为95.0% | 具有良好的耐腐蚀性和较长的使用寿命;减少副反应的发生,提高电解效率 | 在高盐度或强酸碱条件下,电化学性能可能受影响;初期投资成本较高 |
| 来源 | 方式 | 催化剂类型 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 中国德阳页岩气井[ | 活性炭负载Cu-Cr双金属催化剂处理 | 5%Cu、1%Cr/AC催化剂10g/L | 氧气分压2.5MPa, T=250℃,反应2h | COD去除率为97%, Cu浸出率为0.09%, Cr浸出率为0.21% | 对高COD的压裂返排液处理效果显著 | 反应条件较为苛刻,对设备要求高 |
| 含酚类的合成压裂返排液(含高浓度NaCl)[ | MnCeO x 催化剂处理 | MnCeO x 催化剂5g/L | 氧气分压0.5MPa, T=110℃,反应2h | 酚类去除率为100%, TOC去除率为94%, 金属浸出不明显 | 反应条件相对温和,生产阶段环境影响小 | 循环去除率下降,稳定性有待提升 |
| 来源 | 方式 | 催化剂类型 | 反应条件 | 去除率 | 优点 | 缺点 |
|---|---|---|---|---|---|---|
| 中国德阳页岩气井[ | 活性炭负载Cu-Cr双金属催化剂处理 | 5%Cu、1%Cr/AC催化剂10g/L | 氧气分压2.5MPa, T=250℃,反应2h | COD去除率为97%, Cu浸出率为0.09%, Cr浸出率为0.21% | 对高COD的压裂返排液处理效果显著 | 反应条件较为苛刻,对设备要求高 |
| 含酚类的合成压裂返排液(含高浓度NaCl)[ | MnCeO x 催化剂处理 | MnCeO x 催化剂5g/L | 氧气分压0.5MPa, T=110℃,反应2h | 酚类去除率为100%, TOC去除率为94%, 金属浸出不明显 | 反应条件相对温和,生产阶段环境影响小 | 循环去除率下降,稳定性有待提升 |
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