Low-cost synthesis of hydrothermally stable mesoporous aluminosilicates

doi:10.16085/j.issn.1000-6613.2022-1158

Chemical Industry and Engineering Progress ›› 2023, Vol. 42 ›› Issue (4): 1877-1884.DOI: 10.16085/j.issn.1000-6613.2022-1158

• Industrial catalysis • Previous Articles Next Articles

Low-cost synthesis of hydrothermally stable mesoporous aluminosilicates

LI Yunchuang¹(), XIE Fangming²(), XI Yanan¹(), WAN Xinyue¹, SUN Yuhu³, ZHAO Yongfeng⁴, LI Gen¹^,⁴, LIU Honghai², GAO Xionghou², LIU Hongtao¹()

^1.State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, China
^2.Petrochemical Research Institute, Petrochina Company Limited, Beijing 100195, China
^3.Petrochina North China Petrochemical Company, Renqiu 062552, Hebei, China
^4.China Petroleum Technology and Development Corporation, Beijing 100028, China.

Received:2022-06-21 Revised:2022-09-15 Online:2023-05-08 Published:2023-04-25
Contact: LIU Hongtao

高水热稳定性介孔分子筛的低成本合成研究进展

李云闯¹(), 谢方明²(), 席亚男¹(), 万新月¹, 孙玉虎³, 赵永峰⁴, 李根¹^,⁴, 刘宏海², 高雄厚², 刘洪涛¹()

^1.北京化工大学化工资源有效利用国家重点实验室，北京 100029
^2.中国石油天然气股份有限公司石油化工研究院，北京 100195
^3.中国石油天然气股份有限公司华北石化分公司，河北任丘 062552
^4.中国石油技术开发有限公司，北京 100028

通讯作者: 刘洪涛
作者简介:李云闯（1997—），男，硕士研究生，研究方向为分子筛的合成与表征。E-mail：liyunc1997@163.com
谢方明（1986—），男，硕士，高级工程师，研究方向为炼油技术。E-mail: xfm459@petrochina.com.cn
席亚男（1997—），女，硕士研究生，研究方向为分子筛的合成与表征。 E-mail: xiyanan1997@163.com。
基金资助:
中国石油天然气股份有限公司课题(DQZX-KY-21-008)

Abstract

Abstract:

Hydrothermally stable mesoporous aluminosilicates (MAs) could be obtained via self-assembly of clusters of primary and secondary building units of microporous zeolites. However, high consumption of water and organic template hinder its industrial application. To solve this problem, hydrothermally stable MAs was proposed via the introduction of microporous precursor into the wall of mesophase. Based on the development process of microporous zeolite precursor assembly method, various strategies to decrease the consumption of organic template and water were summarized, including seed-assisted method, mother liquid recycling strategy, introduction of hydrophilic materials, and composite templates method. Based on the analysis of their advantages and disadvantages, future development directions are pointed out. Specifically, the MAs with fully crystallized walls of mesophase without organic template will be the research focus.

Key words: mesoporous aluminosilicate, hydrothermal stability, low template consumption, low water consumption, low-cost synthesis

摘要：

将表面活性剂与微孔分子筛的纳米团簇进行组装的方法实现了介孔分子筛孔壁的部分晶化，可以大幅提高介孔分子筛的水热稳定性，但是较高的模板剂和水用量导致的较高合成成本限制了其进一步应用。本文结合低成本合成高稳定性介孔分子筛及其工业应用的研究历程，综述了在合成高稳定性介孔分子筛的同时降低有机模板剂和水的用量方面的研究进展，包括晶种协同作用法、母液循环法、亲水物质的引入法和复合模板剂法等，阐述了各种方法的合成机理和各自的优缺点，并指出在无有机模板剂条件下得到全结晶孔壁的介孔分子筛是未来的发展方向。

关键词: 介孔分子筛, 水热稳定性, 低模板剂, 低水量, 低成本合成

CLC Number:

TQ426.95

LI Yunchuang, XIE Fangming, XI Yanan, WAN Xinyue, SUN Yuhu, ZHAO Yongfeng, LI Gen, LIU Honghai, GAO Xionghou, LIU Hongtao. Low-cost synthesis of hydrothermally stable mesoporous aluminosilicates[J]. Chemical Industry and Engineering Progress, 2023, 42(4): 1877-1884.

李云闯, 谢方明, 席亚男, 万新月, 孙玉虎, 赵永峰, 李根, 刘宏海, 高雄厚, 刘洪涛. 高水热稳定性介孔分子筛的低成本合成研究进展[J]. 化工进展, 2023, 42(4): 1877-1884.

Figures/Tables 7

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序号	合成过程	模板剂耗量/g模板剂·(g产品)^-1	水耗量/g水·(g产品)^-1	水热前后比表面积^①/m²·g^-1	水热前后孔体积^①/cm³·g^-1
1	P123常规合成^[43]	1.92	75	651.0→218.0	0.84→0.34
2	F68常规合成^[44]	1.88	86	739.0→223.0	1.18→0.45
3	P123+晶种^[33-34]	0.79	34.3	704.5→231.4	0.79→0.39
4	P123,母液循环^[40]	0.97	22.75	635.7→95.5	1.01→0.20
5	P123/Urea^[41]	1.3	25	775.2→290.6	0.99→0.58
6	P123/PPG^[42]	0.85	—	803.0	0.97
7	P123/AES^[43]	0.88	17	666.0→235.0	0.91→0.48
8	F68/SDMBS^[44]	1.06	28.4	777.0→237.0	0.84→0.43
9	F68/PVA^[45]	0.82	17	775.4→251.2	0.88→0.49
10	P123/SDS^[46]	0.66	—	721.0	1.03
11	晶种/F68/SDS^[47]	0.77	19.8	625.5→230.6	0.77→0.43

序号	合成过程	模板剂耗量/g模板剂·(g产品)^-1	水耗量/g水·(g产品)^-1	水热前后比表面积^①/m²·g^-1	水热前后孔体积^①/cm³·g^-1
1	P123常规合成^[43]	1.92	75	651.0→218.0	0.84→0.34
2	F68常规合成^[44]	1.88	86	739.0→223.0	1.18→0.45
3	P123+晶种^[33-34]	0.79	34.3	704.5→231.4	0.79→0.39
4	P123,母液循环^[40]	0.97	22.75	635.7→95.5	1.01→0.20
5	P123/Urea^[41]	1.3	25	775.2→290.6	0.99→0.58
6	P123/PPG^[42]	0.85	—	803.0	0.97
7	P123/AES^[43]	0.88	17	666.0→235.0	0.91→0.48
8	F68/SDMBS^[44]	1.06	28.4	777.0→237.0	0.84→0.43
9	F68/PVA^[45]	0.82	17	775.4→251.2	0.88→0.49
10	P123/SDS^[46]	0.66	—	721.0	1.03
11	晶种/F68/SDS^[47]	0.77	19.8	625.5→230.6	0.77→0.43

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Low-cost synthesis of hydrothermally stable mesoporous aluminosilicates

高水热稳定性介孔分子筛的低成本合成研究进展

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