化工进展 ›› 2020, Vol. 39 ›› Issue (1): 402-412.DOI: 10.16085/j.issn.1000-6613.2019-0686
收稿日期:
2019-04-26
出版日期:
2020-01-05
发布日期:
2020-01-14
通讯作者:
朱玲
作者简介:
王春雨(1992—),女,硕士研究生,研究方向为有机废气净化。E-mail:基金资助:
Chunyu WANG1,2(),Ling ZHU2(),Danyun XU2,Qingyue LUO2
Received:
2019-04-26
Online:
2020-01-05
Published:
2020-01-14
Contact:
Ling ZHU
摘要:
采用低温等离子体技术净化苯,以降解后的苯去除效率为评价指标。根据单因素实验,确定能量密度、初始浓度、氧气含量的取值范围;采用Design-Expert响应曲面法,考察单独变量作用及交互作用对苯去除率的影响;通过傅里叶变换红外光谱仪(FIIR)、气相色谱-质谱联用仪(GC-MS)及扫描电子显微镜(SEM)对反应产物组成进行分析。根据二次多项式模型模拟可知,单因素变量、能量密度和氧气含量的交互项均对苯去除率具有显著影响;优化结果显示,低温等离子体降解苯的最佳工艺条件为能量密度5.98kJ/L,初始浓度452.08mg/m3,氧气体积分数1.66%,模型预测苯去除效率为96.63%,实验验证平均值为95.23%,测定值与预测值之间相对误差为1.40%,证明该模型具有可靠性。固相副产物中主要含长链烷烃、长链烯烃、酚类、酯类、酮类、酰胺类,整体形貌属于团簇状,拥有较明显的球形形貌;液相产物中检测到未降解的苯、环氧乙烷、苯腈、4-氰基吡啶;气相产物除了含有矿化生成的CO2和未降解的苯之外,还含有苯腈和酯。
中图分类号:
王春雨,朱玲,许丹芸,罗清月. 低温等离子体降解苯的工艺参数优化[J]. 化工进展, 2020, 39(1): 402-412.
Chunyu WANG,Ling ZHU,Danyun XU,Qingyue LUO. Process parameters optimization for degradation of benzene by non-thermal plasma[J]. Chemical Industry and Engineering Progress, 2020, 39(1): 402-412.
项目 | 影响因素 | 水平 | ||
---|---|---|---|---|
-1 | 0 | 1 | ||
能量密度(X1) | 能量密度/kJ?L-1 | 3 | 4.5 | 6 |
初始浓度(X2) | 初始浓度/mg?m-3 | 320 | 480 | 640 |
氧气体积分数(X3) | 氧气体积分数/% | 0 | 2 | 4 |
表1 实验设计因素与水平
项目 | 影响因素 | 水平 | ||
---|---|---|---|---|
-1 | 0 | 1 | ||
能量密度(X1) | 能量密度/kJ?L-1 | 3 | 4.5 | 6 |
初始浓度(X2) | 初始浓度/mg?m-3 | 320 | 480 | 640 |
氧气体积分数(X3) | 氧气体积分数/% | 0 | 2 | 4 |
序号 | 编码 | 去除率/% | ||||
---|---|---|---|---|---|---|
X1 | X2 | X3 | 实验值 | 预测值 | ||
1 | -1 | -1 | 0 | 86.65 | 85.69 | |
2 | 1 | -1 | 0 | 96.00 | 95.74 | |
3 | -1 | 1 | 0 | 82.30 | 82.56 | |
4 | 1 | 1 | 0 | 86.35 | 87.31 | |
5 | -1 | 0 | -1 | 69.89 | 70.98 | |
6 | 1 | 0 | -1 | 83.95 | 84.34 | |
7 | -1 | 0 | 1 | 82.23 | 81.85 | |
8 | 1 | 0 | 1 | 84.39 | 83.30 | |
9 | 0 | -1 | -1 | 71.32 | 71.20 | |
10 | 0 | 1 | -1 | 68.39 | 67.04 | |
11 | 0 | -1 | 1 | 76.38 | 77.73 | |
12 | 0 | 1 | 1 | 70.21 | 70.33 | |
13 | 0 | 0 | 0 | 90.37 | 89.23 | |
14 | 0 | 0 | 0 | 90.25 | 89.23 | |
15 | 0 | 0 | 0 | 89.88 | 89.23 | |
16 | 0 | 0 | 0 | 88.31 | 89.23 | |
17 | 0 | 0 | 0 | 87.36 | 89.23 |
表2 响应曲面法实验设计及结果
序号 | 编码 | 去除率/% | ||||
---|---|---|---|---|---|---|
X1 | X2 | X3 | 实验值 | 预测值 | ||
1 | -1 | -1 | 0 | 86.65 | 85.69 | |
2 | 1 | -1 | 0 | 96.00 | 95.74 | |
3 | -1 | 1 | 0 | 82.30 | 82.56 | |
4 | 1 | 1 | 0 | 86.35 | 87.31 | |
5 | -1 | 0 | -1 | 69.89 | 70.98 | |
6 | 1 | 0 | -1 | 83.95 | 84.34 | |
7 | -1 | 0 | 1 | 82.23 | 81.85 | |
8 | 1 | 0 | 1 | 84.39 | 83.30 | |
9 | 0 | -1 | -1 | 71.32 | 71.20 | |
10 | 0 | 1 | -1 | 68.39 | 67.04 | |
11 | 0 | -1 | 1 | 76.38 | 77.73 | |
12 | 0 | 1 | 1 | 70.21 | 70.33 | |
13 | 0 | 0 | 0 | 90.37 | 89.23 | |
14 | 0 | 0 | 0 | 90.25 | 89.23 | |
15 | 0 | 0 | 0 | 89.88 | 89.23 | |
16 | 0 | 0 | 0 | 88.31 | 89.23 | |
17 | 0 | 0 | 0 | 87.36 | 89.23 |
方差来源 | 平方和 | 自由度 | 均方 | F | P | 显著性 |
---|---|---|---|---|---|---|
模型 | 1109.89 | 9 | 123.32 | 55.87 | <0.0001 | 显著 |
X1 | 109.67 | 1 | 109.67 | 49.68 | 0.0002 | 显著 |
X2 | 66.70 | 1 | 66.70 | 30.22 | 0.0009 | 显著 |
X3 | 48.31 | 1 | 48.31 | 21.89 | 0.0023 | 显著 |
X1X2 | 7.02 | 1 | 7.02 | 3.18 | 0.1177 | 不显著 |
X1X3 | 35.40 | 1 | 35.40 | 16.04 | 0.0052 | 显著 |
X2X3 | 2.62 | 1 | 2.62 | 1.19 | 0.3117 | 不显著 |
X12 | 53.53 | 1 | 53.53 | 24.25 | 0.0017 | 显著 |
X22 | 104.19 | 1 | 104.19 | 47.20 | 0.0002 | 显著 |
X32 | 677.46 | 1 | 677.46 | 306.89 | <0.0001 | 显著 |
残差 | 15.45 | 7 | 2.21 | — | — | — |
失拟项 | 8.35 | 3 | 2.78 | 1.57 | 0.3292 | 不显著 |
误差 | 7.11 | 4 | 1.78 | — | — | — |
总和 | 1125.34 | 16 | — | — | — | — |
R2值 | 0.9863 | — | — | — | — | — |
R2Adj值 | 0.9686 | — | — | — | — | — |
R2Pred值 | 0.8751 | — | — | — | — | — |
表3 回归方程的方差分析和显著性检验
方差来源 | 平方和 | 自由度 | 均方 | F | P | 显著性 |
---|---|---|---|---|---|---|
模型 | 1109.89 | 9 | 123.32 | 55.87 | <0.0001 | 显著 |
X1 | 109.67 | 1 | 109.67 | 49.68 | 0.0002 | 显著 |
X2 | 66.70 | 1 | 66.70 | 30.22 | 0.0009 | 显著 |
X3 | 48.31 | 1 | 48.31 | 21.89 | 0.0023 | 显著 |
X1X2 | 7.02 | 1 | 7.02 | 3.18 | 0.1177 | 不显著 |
X1X3 | 35.40 | 1 | 35.40 | 16.04 | 0.0052 | 显著 |
X2X3 | 2.62 | 1 | 2.62 | 1.19 | 0.3117 | 不显著 |
X12 | 53.53 | 1 | 53.53 | 24.25 | 0.0017 | 显著 |
X22 | 104.19 | 1 | 104.19 | 47.20 | 0.0002 | 显著 |
X32 | 677.46 | 1 | 677.46 | 306.89 | <0.0001 | 显著 |
残差 | 15.45 | 7 | 2.21 | — | — | — |
失拟项 | 8.35 | 3 | 2.78 | 1.57 | 0.3292 | 不显著 |
误差 | 7.11 | 4 | 1.78 | — | — | — |
总和 | 1125.34 | 16 | — | — | — | — |
R2值 | 0.9863 | — | — | — | — | — |
R2Adj值 | 0.9686 | — | — | — | — | — |
R2Pred值 | 0.8751 | — | — | — | — | — |
名称 | 出峰时间/min | 分子量 | 分子式 | 结构式 | 匹配度/% |
---|---|---|---|---|---|
十四烷 | 22.164 | 198.24 | C14H30 | 98 | |
2,4叔丁基苯酚 | 24.846 | 206.17 | C14H22O | 96 | |
十六烷 | 27.152 | 226.27 | C16H34 | 96 | |
1,2-苯二甲酸,丁基2-甲基丙酯 | 32.819 | 278.15 | C16H22O4 | 86 | |
7,9-二叔丁基-1-氧杂螺(4,5)癸-6,9-二烯-2,8-二酮 | 33.686 | 276.17 | C17H24O3 | 99 | |
邻苯二甲酸二丁酯 | 34.736 | 278.15 | C16H22O4 | 95 | |
9-十八烯腈 | 37.117 | 263.26 | C18H33N | 99 | |
十六碳酰胺 | 38.934 | 255.26 | C16H33NO | 91 | |
9-十八碳烯酰胺 | 42.119 | 281.27 | C18H35NO | 96 |
表4 固相副产物组成信息表
名称 | 出峰时间/min | 分子量 | 分子式 | 结构式 | 匹配度/% |
---|---|---|---|---|---|
十四烷 | 22.164 | 198.24 | C14H30 | 98 | |
2,4叔丁基苯酚 | 24.846 | 206.17 | C14H22O | 96 | |
十六烷 | 27.152 | 226.27 | C16H34 | 96 | |
1,2-苯二甲酸,丁基2-甲基丙酯 | 32.819 | 278.15 | C16H22O4 | 86 | |
7,9-二叔丁基-1-氧杂螺(4,5)癸-6,9-二烯-2,8-二酮 | 33.686 | 276.17 | C17H24O3 | 99 | |
邻苯二甲酸二丁酯 | 34.736 | 278.15 | C16H22O4 | 95 | |
9-十八烯腈 | 37.117 | 263.26 | C18H33N | 99 | |
十六碳酰胺 | 38.934 | 255.26 | C16H33NO | 91 | |
9-十八碳烯酰胺 | 42.119 | 281.27 | C18H35NO | 96 |
名称 | 出峰时间 /min | 分子量 | 分子式 | 结构式 | 匹配度/% |
---|---|---|---|---|---|
环氧乙烷 | 2.211 | 44.03 | C2H4O | 98 | |
苯 | 3.053 | 78.05 | C6H6 | 96 | |
苯腈 | 8.406 | 103.04 | C7H5N | 72 | |
4-氰基吡啶 | 8.774 | 104.04 | C6H4N2 | 75 |
表5 液相产物组成信息表
名称 | 出峰时间 /min | 分子量 | 分子式 | 结构式 | 匹配度/% |
---|---|---|---|---|---|
环氧乙烷 | 2.211 | 44.03 | C2H4O | 98 | |
苯 | 3.053 | 78.05 | C6H6 | 96 | |
苯腈 | 8.406 | 103.04 | C7H5N | 72 | |
4-氰基吡啶 | 8.774 | 104.04 | C6H4N2 | 75 |
名称 | 出峰时间/min | 分子量 | 分子式 | 结构式 | 匹配度/% |
---|---|---|---|---|---|
二氧化碳 | 2.126 | 43.99 | CO2 | 98 | |
苯 | 3.053 | 78.05 | C6H6 | 94 | |
苯腈 | 8.406 | 103.04 | C7H5N | 68 | |
邻苯二甲酸二乙酯 | 16.828 | 222.09 | C12H14O4 | 83 |
表6 气相产物组成信息表
名称 | 出峰时间/min | 分子量 | 分子式 | 结构式 | 匹配度/% |
---|---|---|---|---|---|
二氧化碳 | 2.126 | 43.99 | CO2 | 98 | |
苯 | 3.053 | 78.05 | C6H6 | 94 | |
苯腈 | 8.406 | 103.04 | C7H5N | 68 | |
邻苯二甲酸二乙酯 | 16.828 | 222.09 | C12H14O4 | 83 |
化学键 | 能量/eV |
---|---|
C—C | 3.6 |
C—H(环内) | 4.3 |
CC(环内) | 5.5 |
C—O | 3.7 |
CO | 8.3 |
OO | 5.12 |
NN | 9.82 |
表7 主要化学键及键能
化学键 | 能量/eV |
---|---|
C—C | 3.6 |
C—H(环内) | 4.3 |
CC(环内) | 5.5 |
C—O | 3.7 |
CO | 8.3 |
OO | 5.12 |
NN | 9.82 |
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