化工进展 ›› 2018, Vol. 37 ›› Issue (06): 2084-2091.DOI: 10.16085/j.issn.1000-6613.2017-1703

• 化工过程与装备 • 上一篇    下一篇

新型径向叶片式旋转床压降分析及气相流场模拟

陆佳冬, 王广全, 唐迪, 耿康生, 郑斌, 计建炳   

  1. 浙江工业大学化学工程学院, 浙江省生物燃料利用技术研究重点实验室, 浙江 杭州 310014
  • 收稿日期:2017-08-15 修回日期:2017-10-31 出版日期:2018-06-05 发布日期:2018-06-05
  • 通讯作者: 王广全,博士,副教授,研究方向为传质与分离技术。
  • 作者简介:陆佳冬(1992-),男,硕士研究生,研究方向为传质与分离技术。

Analysis of pressure drop and simulation of gas flow field of new rotating bed with radial blades

LU Jiadong, WANG Guangquan, TANG Di, GENG Kangsheng, ZHENG Bin, JI Jianbing   

  1. Zhejiang Province Key Laboratory of Biofuel, College of Chemical Engineering, Zhejiang University of Technology, Hangzhou 310014, Zhejiang, China
  • Received:2017-08-15 Revised:2017-10-31 Online:2018-06-05 Published:2018-06-05

摘要: 针对折流式旋转床压降高、能耗大的问题,提出了一种新型超重力旋转床设备——径向叶片式旋转床。首先,对该旋转床的压降进行了理论分析和建模,并利用水-空气体系进行了实验研究。通过改变气量、转速和液量探究了新型径向叶片式旋转床压降的变化规律,结果表明压降随气量、转速和液量的增加而增加,且随着气量和转速的增加,液量对压降的贡献逐渐减小。压降模型的预测值与实验数据的相对偏差基本在10%以内,表明模型可以较好地预测新型径向叶片式旋转床的压降。另外,通过计算流体力学(CFD)软件的模拟获得了旋转床内气相流场和压力分布的结果,发现转子内压降是总压降的主要部分;气体进入转子后会因叶片作用使得周向速度变大,并在转子外缘处达到最大值;气体的进口流速将会影响旋转床内的气相分布。利用实验数据对CFD模拟结果进行了验证,两者的相对偏差在10%左右。

关键词: 径向叶片式旋转床, 压降, 模型, 气相流场, 计算流体力学, 模拟

Abstract: A new kind of high-gravity device-the rotating bed with radial blades-has been developed to reduce the pressure drop and power consumption of rotating zigzag bed. Firstly, the pressure drop of rotating bed with radial blades was theoretically analyzed, and the model of pressure drop was established. Then experimental study was conducted using water-air system. The effects of several factors on pressure drop of the rotating bed were studied by changing the gas flow rate, rotational speed and liquid flow rate. It showed that the pressure drop increased respectively with the increase of gas flow rate, rotational speed and liquid flow rate. The contribution of liquid flow to pressure drop gradually decreases with the increase of gas flow rate and rotating speed. Compared with the experimental results, the predicted values of the proposed model relatively deviate by less than 10%, which indicates that the model can properly predict pressure drop. Computational fluid dynamics (CFD) simulation produced the gas flow field and pressure distribution of the rotating bed, and it was found that the pressure drop inside the rotor is the main part of the total pressure drop. When the gas enters the rotor, it was subjected to blades motion thus increasing the circumferential velocity, which reaches the maximum at the outer edge of the rotor. Additionally, the gas phase distribution would be affected by the inlet gas velocity in the rotating bed. The relative deviation between the CFD simulation result and the experimental data was about 10%.

Key words: rotating bed with radial blade, pressure drop, model, gas flow field, CFD, simulation

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