化工进展

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塔河石化常减压装置减压蒸馏模拟分析与改进

张 龙1,方向晨1,赵亚新2,宁爱民1   

  1. 1中国石化抚顺石油化工研究院,辽宁 抚顺 113001;2中国石化塔河分公司,新疆 库车 842000
  • 出版日期:2013-08-05 发布日期:2013-08-05

Simulation analysis and improvement on vacuum distillation of atmospheric and vacuum distillation unit of Tahe petrochemical

ZHANG Long1,FANG Xiangchen1,ZHAO Yaxin2,NING Aimin1   

  1. 1Fushun Research Institute of Petroleum and Petrochemicals,SINOPEC,Fushun 113001,Liaoning,China;2SINOPEC Tahe Company,Kuche 842000,Xinjiang,China
  • Online:2013-08-05 Published:2013-08-05

摘要: 塔河石化减压蒸馏装置为A级沥青产品生产提供满足其指标要求的减压渣油原料。当前生产存在的主要问题是:减压渣油闪点指标偏低且波动较大;蜡油馏分中沥青质和重金属含量较高,影响了A级沥青产品的正常生产。为此,调研收集塔河石化常减压蒸馏装置的生产数据,通过建立其工艺计算模型,进行模拟计算数据与装置标定数据、液相产品分离精度的对比,分析影响减压渣油作为沥青产品原料闪点不合格等问题;并利用SULPAK3.0工具分段对减压塔进行水力学计算,分析影响减压蒸馏分离精度的塔结构问题,提出了改进措施和方案,为减压深拔操作生产A级沥青产品提供依据。

关键词: 减压蒸馏, 模拟, 分析, 水力学核算

Abstract: The vacuum residue oil produced in the vacuum distillation unit of Tahe Petrochemical meets the asphalt index requirements for the production of Grade A asphalt. The main problems in current process include low and fluctuating flash point of the vacuum residue,and excessive asphantene and heavy metal contents in gas oil fraction,affecting normal production of Grade A grade asphalt. The operating data in production of atmospheric and vacuum distillation of Tahe Petrochemical were collected and investigated. The comparison of process data and product separation accuracy between simulation and calibration was carried out by establishing a process simulation model. The flash point of vacuum residue was analyzed to solve the problem of residue being unqualified asphalt feed. Moreover,hydraulics calculation of the vacuum tower was performed by using of SULPAK3.0. The structural influences on the separation accuracy of vacuum distillation were analyzed. Prospective strategies of operation optimization in the production of Grade A asphalt were proposed.

Key words: vacuum distillation, simulation, analysis, hydraulics calculation

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