化工进展 ›› 2018, Vol. 37 ›› Issue (06): 2222-2229.DOI: 10.16085/j.issn.1000-6613.2017-1492

• 工业催化 • 上一篇    下一篇

硅改性对石脑油择形改质催化剂性能的影响

王银斌, 汪洋, 臧甲忠, 郭春垒, 彭晓伟, 刘冠锋, 于海斌   

  1. 中海油天津化工研究设计院有限公司, 天津 300131
  • 收稿日期:2017-07-19 修回日期:2018-01-09 出版日期:2018-06-05 发布日期:2018-06-05
  • 通讯作者: 于海斌,教授级高级工程师,从事化工技术的开发与应用。
  • 作者简介:王银斌(1985-),男,硕士研究生。
  • 基金资助:
    中国海洋石油总公司项目(CNOOC-KJ125ZDXM26TJY05TJY2015-05)。

The effect of silylation on the catalysts for naphtha selective upgrading

WANG Yinbin, WANG Yang, ZANG Jiazhong, GUO Chunlei, PENG Xiaowei, LIU Guanfeng, YU Haibin   

  1. CenerTech Tianjin Chemical Research and Design Institute Co., Ltd., CNOOC, Tianjin 300131, China
  • Received:2017-07-19 Revised:2018-01-09 Online:2018-06-05 Published:2018-06-05

摘要: 通过硅改性制备了一系列石脑油择形改质催化剂,在此催化剂的作用下,煤间接液化工艺所产石脑油中的正构烷烃可以实现有效转化,而异构烷烃则可以得到最大量的保留,这样既可以显著提升油品的辛烷值,还可以实现产品汽油收率的最大化。石脑油改质小试实验结果表明,在未经硅改性催化剂的作用下,产物油品的收率为60.51%,辛烷值为91.3,但异构烷烃/正构烷烃比值仅为0.78;当催化剂的SiO2负载量为5%时,产物油品的收率增加至72.68%,异构烷烃/正构烷烃比值增加至2.50,辛烷值略有所降低,为88.8。石脑油改质中试实验结果表明,在保证干气收率不超过1%时,经负载5% SiO2改性后的催化剂可稳定运行15天,产品汽油平均收率为62.83%,液化石油气(LPG)平均收率为33.82%。该技术的经济性分析结果显示,对于10万吨/年的工业化装置,可实现3274万元/年的利润收入。

关键词: 石脑油, 硅改性, ZSM-5分子筛, 择形改质, 汽油

Abstract: A series of catalyst samples were prepared by silylation method, which would be employed as the shape-selective modification catalyst of naphtha. With the application of these catalysts, the n-alkane in the naphtha produced from indirect-coal-liquefaction-process would be converted effciently while the isoparaffin would remain. Thus, the octane value of the processed oil would rise effectively and the yield of gasoline could be maximized. The results of lab-scale experiments showed that when using the unmodified sample as catalyst, the yield of gasoline was 60.51%, and RON was 91.3, but the ratio of isoparaffin/n-alkanes was only 0.78. When the sample modified by loading 5% SiO2 were used as catalyst, the yield of gasoline increased to 72.68%, and the ratio of isoparaffin/n-alkanes increased to 2.50, while RON decreased slightly to 88.8. The results of pilot experiments showed that when the fuel gas yield was less than 1%, the life time of the catalyst modified by loading 5% SiO2 was 15 days, and the average yield of gasoline was 62.83% and the average yield of LPG was 33.82%. The results of economic analysis showed that the producer could get 32.74 million RMB profit annually by processing 100000 tons naphtha per year with this technology.

Key words: naphtha, silylation, ZSM-5 zeolite, selective upgrading, gasoline

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