Chemical Industry and Engineering Progress ›› 2023, Vol. 42 ›› Issue (9): 4559-4572.DOI: 10.16085/j.issn.1000-6613.2022-1998
• Chemical processes and equipment • Previous Articles Next Articles
ZHAO Xi(), MA Haoran, LI Ping(), HUANG Ailing
Received:
2022-10-26
Revised:
2023-02-27
Online:
2023-09-28
Published:
2023-09-15
Contact:
LI Ping
通讯作者:
李平
作者简介:
赵曦(1993—),男,硕士研究生,研究方向为微化工技术。E-mail:2694753316@qq.com。
基金资助:
CLC Number:
ZHAO Xi, MA Haoran, LI Ping, HUANG Ailing. Simulation analysis and optimization design of mixing performance of staggered impact micromixer[J]. Chemical Industry and Engineering Progress, 2023, 42(9): 4559-4572.
赵曦, 马浩然, 李平, 黄爱玲. 错位碰撞型微混合器混合性能的模拟分析与优化设计[J]. 化工进展, 2023, 42(9): 4559-4572.
Add to citation manager EndNote|Ris|BibTeX
URL: https://hgjz.cip.com.cn/EN/10.16085/j.issn.1000-6613.2022-1998
流体 | 黏度/kg·m-1·s-1 | 密度/kg·m-3 | 扩散系数/m2·s-1 |
---|---|---|---|
水 | 1.003×10-3 | 9.98×102 | — |
乙醇 | 1.200×10-3 | 7.90×102 | — |
混合物 | 2.890×10-3 | — | 1.2×10-9 |
流体 | 黏度/kg·m-1·s-1 | 密度/kg·m-3 | 扩散系数/m2·s-1 |
---|---|---|---|
水 | 1.003×10-3 | 9.98×102 | — |
乙醇 | 1.200×10-3 | 7.90×102 | — |
混合物 | 2.890×10-3 | — | 1.2×10-9 |
序号 | 错位高度/mm | 通道发散处最大宽度/mm | 宽高比 |
---|---|---|---|
1 | 0 | 0.2 | 1∶3 |
1∶2 | |||
1∶1 | |||
2∶1 | |||
3∶1 | |||
2 | 0 | 0.2 | 1∶1 |
0.5 | |||
0.8 | |||
1.1 | |||
1.4 | |||
3 | 0 | 1.4 | 1∶1 |
0.1 | |||
0.2 | |||
0.3 | |||
0.4 | |||
0.6 |
序号 | 错位高度/mm | 通道发散处最大宽度/mm | 宽高比 |
---|---|---|---|
1 | 0 | 0.2 | 1∶3 |
1∶2 | |||
1∶1 | |||
2∶1 | |||
3∶1 | |||
2 | 0 | 0.2 | 1∶1 |
0.5 | |||
0.8 | |||
1.1 | |||
1.4 | |||
3 | 0 | 1.4 | 1∶1 |
0.1 | |||
0.2 | |||
0.3 | |||
0.4 | |||
0.6 |
位置 | 宽高比 | ||||
---|---|---|---|---|---|
1∶3 | 1∶2 | 1∶1 | 2∶1 | 3∶1 | |
出口 | |||||
位置 | 宽高比 | ||||
---|---|---|---|---|---|
1∶3 | 1∶2 | 1∶1 | 2∶1 | 3∶1 | |
出口 | |||||
序号 | 错位高度 /mm | 通道发散处最大 宽度/mm | 宽高比 | M | Δp/Pa | Mp |
---|---|---|---|---|---|---|
1 | 0 | 0.2 | 1∶3 | 0.1201 | 39802 | 0.00067 |
1∶2 | 0.1466 | 32226 | 0.00101 | |||
1∶1 | 0.1527 | 26794 | 0.00126 | |||
2∶1 | 0.0660 | 31602 | 0.00046 | |||
3∶1 | 0.0272 | 38795 | 0.00016 | |||
2 | 0 | 0.2 | 1∶1 | 0.1527 | 26794 | 0.00126 |
0.5 | 0.1542 | 25611 | 0.00133 | |||
0.8 | 0.1564 | 25492 | 0.00136 | |||
1.1 | 0.1573 | 25482 | 0.00137 | |||
1.4 | 0.1578 | 25487 | 0.00137 | |||
3 | 0 | 1.4 | 1∶1 | 0.1578 | 25487 | 0.00137 |
0.1 | 0.3831 | 27092 | 0.00313 | |||
0.2 | 0.3913 | 27601 | 0.00314 | |||
0.3 | 0.4646 | 28155. | 0.00365 | |||
0.4 | 0.5459 | 28759 | 0.00420 | |||
0.6 | 0.4103 | 29205 | 0.00311 |
序号 | 错位高度 /mm | 通道发散处最大 宽度/mm | 宽高比 | M | Δp/Pa | Mp |
---|---|---|---|---|---|---|
1 | 0 | 0.2 | 1∶3 | 0.1201 | 39802 | 0.00067 |
1∶2 | 0.1466 | 32226 | 0.00101 | |||
1∶1 | 0.1527 | 26794 | 0.00126 | |||
2∶1 | 0.0660 | 31602 | 0.00046 | |||
3∶1 | 0.0272 | 38795 | 0.00016 | |||
2 | 0 | 0.2 | 1∶1 | 0.1527 | 26794 | 0.00126 |
0.5 | 0.1542 | 25611 | 0.00133 | |||
0.8 | 0.1564 | 25492 | 0.00136 | |||
1.1 | 0.1573 | 25482 | 0.00137 | |||
1.4 | 0.1578 | 25487 | 0.00137 | |||
3 | 0 | 1.4 | 1∶1 | 0.1578 | 25487 | 0.00137 |
0.1 | 0.3831 | 27092 | 0.00313 | |||
0.2 | 0.3913 | 27601 | 0.00314 | |||
0.3 | 0.4646 | 28155. | 0.00365 | |||
0.4 | 0.5459 | 28759 | 0.00420 | |||
0.6 | 0.4103 | 29205 | 0.00311 |
错位高度/mm | 截面1 | 截面2 | 截面3 | 错位高度/mm | 截面1 | 截面2 | 截面3 |
---|---|---|---|---|---|---|---|
0 | 0.2 | ||||||
0.4 | 0.6 |
错位高度/mm | 截面1 | 截面2 | 截面3 | 错位高度/mm | 截面1 | 截面2 | 截面3 |
---|---|---|---|---|---|---|---|
0 | 0.2 | ||||||
0.4 | 0.6 |
错位高度/mm | 截面1 | 截面2 | 截面3 | 错位高度/mm | 截面1 | 截面2 | 截面3 |
---|---|---|---|---|---|---|---|
(uy2+uz2)0.5 m/s | |||||||
0 | 0.2 | ||||||
0.4 | 0.6 |
错位高度/mm | 截面1 | 截面2 | 截面3 | 错位高度/mm | 截面1 | 截面2 | 截面3 |
---|---|---|---|---|---|---|---|
(uy2+uz2)0.5 m/s | |||||||
0 | 0.2 | ||||||
0.4 | 0.6 |
1 | 陈卓, 王运东, 徐建鸿. 气液液微分散萃取强化低浓度稀土离子富集回收[J]. 化工进展, 2020, 39(12): 4963-4969. |
CHEN Zhuo, WANG Yundong, XU Jianhong. Enrichment of rare earth elements by gas-liquid-liquid microdispersion extraction technology[J]. Chemical Industry and Engineering Progress, 2020, 39(12): 4963-4969. | |
2 | 李冬媛. 微通道反应器中连续生产生物柴油的工艺研究[D]. 大连: 大连理工大学, 2013. |
LI Dongyuan. Continuous production of biodiesel in A micro-channel reactor[D]. Dalian: Dalian University of Technology, 2013. | |
3 | LUO Xiangyu, CHENG Yifei, ZHANG Weichen, et al. Mixing performance analysis of the novel passive micromixer designed by applying fuzzy grey relational analysis[J]. International Journal of Heat and Mass Transfer, 2021, 178: 121638. |
4 | SANTANA H S, TORTOLA D S, SILVA J L, et al. Biodiesel synthesis in micromixer with static elements[J]. Energy Conversion and Management, 2017, 141: 28-39. |
5 | NGUYEN Nam-Trung, HEJAZIAN M, Chin OOI, et al. Recent advances and future perspectives on microfluidic liquid handling[J]. Micromachines, 2017, 8(6): 186. |
6 | 孟维军, 徐一鸣, 李平, 等. 微通道内连续合成十二烷基苯磺酸的响应面分析及混合过程模拟[J]. 化工进展, 2021, 40(11): 5998-6008. |
MENG Weijun, XU Yiming, LI Ping, et al. Response surface analysis and mixing process simulation of continuous synthesis of dodecylbenzene sulfonic acid in microchannels[J]. Chemical Industry and Engineering Progress, 2021, 40(11): 5998-6008. | |
7 | 姜圣坤, 韩博, 赵鑫, 等. 微通道反应器中甲苯过量连续绝热硝化制备单硝基甲苯[J]. 化工进展, 2022, 41(6): 2910-2914. |
JIANG Shengkun, HAN Bo, ZHAO Xin, et al. Preparation of mononitrotoluene by continuous adiabatic nitration of excess toluene in microreactor[J]. Chemical Industry and Engineering Progress, 2022, 41(6): 2910-2914. | |
8 | 陈光文, 袁权. 微化工技术[J]. 化工学报, 2003, 54(4): 427-439. |
CHEN Guangwen, YUAN Quan. Micro-chemical technology[J]. CIESC Journal, 2003, 54(4): 427-439. | |
9 | NOURI D, ZABIHI-HESARI A, PASSANDIDEH-FARD M. Rapid mixing in micromixers using magnetic field[J]. Sensors and Actuators A: Physical, 2017, 255: 79-86. |
10 | ANNABESTANI M, AZIZMOHSENI S, ESMAEILI-DOKHT P, et al. Multiphysics analysis and practical implementation of a soft μ-actuator- based microfluidic micromixer[J]. Journal of Microelectromechanical Systems, 2020, 29(2): 268-276. |
11 | RAZA W, HOSSAIN S, KIM Kwang-Yong. A review of passive micromixers with a comparative analysis[J]. Micromachines, 2020, 11(5): 455. |
12 | OKUDUCU M B, ARAL M M. Performance analysis and numerical evaluation of mixing in 3-D T-shape passive micromixers[J]. Micromachines, 2018, 9(5): 210. |
13 | 陈光文, 赵玉潮, 乐军, 等. 微化工过程中的传递现象[J]. 化工学报, 2013, 64(1): 63-75. |
CHEN Guangwen, ZHAO Yuchao, YUE Jun, et al. Transport phenomena in micro-chemical engineering[J]. CIESC Journal, 2013, 64(1): 63-75. | |
14 | JIANG Yuan, ZHANG Bi, TIAN Yun, et al. Analysis of different shapes of cross-sections and obstacles in variable-radius spiral micromixers on mixing efficiency[J]. Chemical Engineering and Processing-Process Intensification, 2022, 171: 108756. |
15 | AHMADI V E, BUTUN I, ALTAY R, et al. The effects of baffle configuration and number on inertial mixing in a curved serpentine micromixer: Experimental and numerical study[J]. Chemical Engineering Research and Design, 2021, 168: 490-498. |
16 | Honglin LYU, CHEN Xueye, WANG Xiangyang, et al. A novel study on a micromixer with Cantor fractal obstacle through grey relational analysis[J]. International Journal of Heat and Mass Transfer, 2022, 183: 122159. |
17 | AGARWAL T, WANG Liqiu. Numerical analysis of vortex T micromixer with diffuser plates and obstacles[J]. Thermal Science and Engineering Progress, 2022, 28: 101156. |
18 | MONDAL B, MEHTA S K, PATOWARI P K, et al. Numerical study of mixing in wavy micromixers: Comparison between raccoon and serpentine mixer[J]. Chemical Engineering and Processing-Process Intensification, 2019, 136: 44-61. |
19 | MEHRDEL P, KARIMI S, FARRÉ-LLADÓS J, et al. Novel variable radius spiral-shaped micromixer: From numerical analysis to experimental validation[J]. Micromachines, 2018, 9(11): 552. |
20 | ZOU Lili, GONG Yao, CHEN Longsheng, et al. Design and evaluation of two-dimensional passive micromixer based on unbalanced convergence-divergence-splits and reverse-collisions-recombination[J]. Chemical Engineering Science, 2021, 244: 116816. |
21 | AGHASI M ALI, HEKMAT M H. A novel design of split and recombination multilayer micromixers with excellent hydraulic and mixing performance based on the baker’s transformation[J]. Chemical Engineering and Processing-Process Intensification, 2022, 174: 108894. |
22 | WANG Xin, LIU Zhanqiang, CAI Yukui, et al. A cost-effective serpentine micromixer utilizing ellipse curve[J]. Analytica Chimica Acta, 2021, 1155: 338355. |
23 | SINHA A, ZUNAID M. Numerical study of passive mixing in a 3-dimensional helical micromixer with two inlets at offset[J]. Materials Today: Proceedings, 2022, 56: 3676-3681. |
24 | TRIPATHI E, PATOWARI P K, PATI S. Numerical investigation of mixing performance in spiral micromixers based on Dean flows and chaotic advection[J]. Chemical Engineering and Processing-Process Intensification, 2021, 169: 108609. |
25 | FERNÁNDEZ-MAZA C, FALLANZA M, GÓMEZ-COMA L, et al. Performance of continuous-flow micro-reactors with curved geometries. Experimental and numerical analysis[J]. Chemical Engineering Journal, 2022, 437: 135192. |
26 | TOKAS S, ZUNAID M, ANSARI M A. Non-Newtonian fluid mixing in a three-dimensional spiral passive micromixer[J]. Materials Today: Proceedings, 2021, 47: 3947-3952. |
27 | BORGOHAIN P, ARUMUGHAN J, DALAL A, et al. Design and performance of a three-dimensional micromixer with curved ribs[J]. Chemical Engineering Research and Design, 2018, 136: 761-775. |
28 | SOLEHATI N, BAE J, SASMITO A P. Numerical investigation of mixing performance in microchannel T-junction with wavy structure[J]. Computers & Fluids, 2014, 96: 10-19. |
29 | MOUHEB N AIT, MALSCH D, MONTILLET A, et al. Numerical and experimental investigations of mixing in T-shaped and cross-shaped micromixers[J]. Chemical Engineering Science, 2012, 68(1): 278-289. |
30 | ZHAN Xuekuan, JING Dalei. Influence of geometric parameters on the fluidic and mixing characteristics of T-shaped micromixer[J]. Microsystem Technologies, 2020, 26(9): 2989-2996. |
31 | ZHANG Shuai, CHEN Xueye, WU Zhongli, et al. Numerical study on stagger Koch fractal baffles micromixer[J]. International Journal of Heat and Mass Transfer, 2019, 133: 1065-1073. |
32 | XIA G D, LI Y F, WANG J, et al. Numerical and experimental analyses of planar micromixer with gaps and baffles based on field synergy principle[J]. International Communications in Heat and Mass Transfer, 2016, 71: 188-196. |
[1] | WANG Tai, SU Shuo, LI Shengrui, MA Xiaolong, LIU Chuntao. Dynamic behavior of single bubble attached to the solid wall in the AC electric field [J]. Chemical Industry and Engineering Progress, 2023, 42(S1): 133-141. |
[2] | CHEN Kuangyin, LI Ruilan, TONG Yang, SHEN Jianhua. Structure design of gas diffusion layer in proton exchange membrane fuel cell [J]. Chemical Industry and Engineering Progress, 2023, 42(S1): 246-259. |
[3] | YANG Yudi, LI Wentao, QIAN Yongkang, HUI Junhong. Analysis of influencing factors of natural gas turbulent diffusion flame length in industrial combustion chamber [J]. Chemical Industry and Engineering Progress, 2023, 42(S1): 267-275. |
[4] | GUO Qiang, ZHAO Wenkai, XIAO Yonghou. Numerical simulation of enhancing fluid perturbation to improve separation of dimethyl sulfide/nitrogen via pressure swing adsorption [J]. Chemical Industry and Engineering Progress, 2023, 42(S1): 64-72. |
[5] | SHAO Boshi, TAN Hongbo. Simulation on the enhancement of cryogenic removal of volatile organic compounds by sawtooth plate [J]. Chemical Industry and Engineering Progress, 2023, 42(S1): 84-93. |
[6] | CHEN Lin, XU Peiyuan, ZHANG Xiaohui, CHEN Jie, XU Zhenjun, CHEN Jiaxiang, MI Xiaoguang, FENG Yongchang, MEI Deqing. Investigation on the LNG mixed refrigerant flow and heat transfer characteristics in coil-wounded heat exchanger (CWHE) system [J]. Chemical Industry and Engineering Progress, 2023, 42(9): 4496-4503. |
[7] | LIU Xuanlin, WANG Yikai, DAI Suzhou, YIN Yonggao. Analysis and optimization of decomposition reactor based on ammonium carbamate in heat pump [J]. Chemical Industry and Engineering Progress, 2023, 42(9): 4522-4530. |
[8] | YE Zhendong, LIU Han, LYU Jing, ZHANG Yaning, LIU Hongzhi. Optimization of thermochemical energy storage reactor based on calcium and magnesium binary salt hydrates [J]. Chemical Industry and Engineering Progress, 2023, 42(8): 4307-4314. |
[9] | YU Junnan, YU Jianfeng, CHENG Yang, QI Yibo, HUA Chunjian, JIANG Yi. Performance prediction of variable-width microfluidic concentration gradient chips by deep learning [J]. Chemical Industry and Engineering Progress, 2023, 42(7): 3383-3393. |
[10] | SHAN Xueying, ZHANG Meng, ZHANG Jiafu, LI Lingyu, SONG Yan, LI Jinchun. Numerical simulation of combustion of flame retardant epoxy resin [J]. Chemical Industry and Engineering Progress, 2023, 42(7): 3413-3419. |
[11] | WANG Shuo, ZHANG Yaxin, ZHU Botao. Prediction of erosion life of coal water slurry pipeline based on grey prediction model [J]. Chemical Industry and Engineering Progress, 2023, 42(7): 3431-3442. |
[12] | ZHOU Longda, ZHAO Lixin, XU Baorui, ZHANG Shuang, LIU Lin. Advances in electrostatic-cyclonic coupling enhanced multiphase media separation research [J]. Chemical Industry and Engineering Progress, 2023, 42(7): 3443-3456. |
[13] | ZHANG Chenyu, WANG Ning, XU Hongtao, LUO Zhuqing. Performance evaluation of the multiple layer latent heat thermal energy storage unit combined with nanoparticle for heat transfer enhancement [J]. Chemical Industry and Engineering Progress, 2023, 42(5): 2332-2342. |
[14] | LU Xingfu, DAI Bo, YANG Shiliang. Super-quadric discrete element method investigation of mixing behaviors of cylindrical particles in a rotating drum [J]. Chemical Industry and Engineering Progress, 2023, 42(5): 2252-2261. |
[15] | MA Runmei, YANG Haichao, LI Zhengda, LI Shuangxi, ZHAO Xiang, ZHANG Guoqing. Influence analysis of coating on deformation and frictional wear of mechanical seal end for high-speed bearing cavity [J]. Chemical Industry and Engineering Progress, 2023, 42(4): 1688-1697. |
Viewed | ||||||
Full text |
|
|||||
Abstract |
|
|||||
京ICP备12046843号-2;京公网安备 11010102001994号 Copyright © Chemical Industry and Engineering Progress, All Rights Reserved. E-mail: hgjz@cip.com.cn Powered by Beijing Magtech Co. Ltd |