Research progress on Fe-based catalysts for CO2 hydrogenation to higher alcohols

doi:10.16085/j.issn.1000-6613.2024-0066

Abstract

Abstract:

Higher alcohols (HA) are important basic raw materials of energy and chemical industry. Higher alcohols synthesis via CO₂ hydrogenation (CO₂-HAS) possesses the characteristics of short process, high efficiency, and easy operation, which exhibits the great significance for both emission reduction and high value-added utilization of CO₂. Fe-based catalysts show great potential for industrial application due to their low cost and high activity, but they still faces some problems such as complex reaction network, difficult control of C—C bond formation and unsatisfactory yield of HA. Herein, the inherent limitation and suitable process conditions of CO₂-HAS were analyzed from the thermodynamic point of view, and the transformation path of HA and the evolution of Fe species were described. The effects of reaction conditions, promoters, preparation methods and supports on the performance of Fe-based catalysts were further discussed. The construction strategy of Fe-based multifunction catalytic reaction-coupling and its promoting mechanism were also revealed. The directed conversion of intermediate species and the precise regulation of C—C coupling are the key considerations in the design of Fe-based catalysts. 3D printing self-catalytic technology is expected to accelerate the large-scale preparation of Fe-based catalysts. Integration of various technologies may be one of the feasible ways for the industrial exploration of CO₂-HAS. The breakthrough of cheap green hydrogen production technology and its coupling with CO₂ capture technology will promote high quality development of CO₂-HAS and will be the mainstream trend in the future.

Key words: CO₂ hydrogenation, higher alcohols, Fe-based catalysts, C—C coupling

摘要：

高级醇（HA）可作为重要的能源化工基础原料。CO₂加氢制备高级醇（CO₂-HAS）具有流程短、效率高、操作简便等特点，该技术兼具碳减排和高附加值利用的双重意义。Fe基催化剂的低成本和高活性优势使其具备工业应用潜力，但仍存在反应网络复杂、C—C键生成难控制、高级醇收率不理想等问题。本文从热力学角度分析了CO₂-HAS的固有限制和适宜的工艺条件，简述了高级醇生成的转化路径和Fe物种演变。进一步阐述了反应条件、助剂、制备方法和载体等因素对Fe基催化剂反应性能的影响，并揭示了Fe基多功能催化反应偶联的构建策略以及对性能的促进机制。基于此，指出中间物种的定向转化和C—C偶联的精准调控是Fe基催化剂设计的关键考量。预测3D打印自催化技术将助力Fe基催化剂的大规模制备，多元化的技术整合可能是CO₂-HAS产业化开发的可行方式之一。廉价的绿氢制备技术与CO₂捕集技术的突破与耦合将推动CO₂-HAS的高质量发展并成为主流趋势。

关键词: 二氧化碳加氢, 高级醇, Fe基催化剂, C—C耦合

CLC Number:

TQ426

QIN Tingting, NIU Qiang. Research progress on Fe-based catalysts for CO₂ hydrogenation to higher alcohols[J]. Chemical Industry and Engineering Progress, 2025, 44(1): 253-265.

秦婷婷, 牛强. 二氧化碳加氢制高级醇Fe基催化剂研究进展[J]. 化工进展, 2025, 44(1): 253-265.

Figures/Tables 10

序号	反应方程	ΔG_298K/kJ·mol^-1	ΔH_298K/kJ·mol^-1	K_298K
(1)	CO₂+H₂ $\overset{}{⇌}$ CO+H₂O	28.6	41.1	9.67×10^-6
(2)	CO+3H₂ $\overset{}{⇌}$ CH₄+H₂O	-141.9	-206.0	—
(3)	CO₂+4H₂ $\overset{}{⇌}$ CO+2H₂O	-113.5	-165.0	7.79×10¹⁹
(4)	CO+2H₂ $\overset{}{⇌}$ CH₃OH	—	-90.4	—
(5)	CO₂+3H₂ $\overset{}{⇌}$ CH₃OH+H₂O	3.5	-49.3	2.45×10^-1
(6)	2CH₃OH $\overset{}{⇌}$ CH₃OCH₃+H₂O	—	-24.52	—
(7)	CH₃OCH₃+CO $\overset{}{⇌}$ CH₃COOCH₃	—	—	—
(8)	CH₃COOCH₃+2H₂ $\overset{}{⇌}$ C₂H₅OH+CH₃OH	—	—	—
(9)	CH₃OH+CO+2H₂ $\overset{}{⇌}$ C₂H₅OH+H₂O	-97.0	-165.1	—
(10)	2CH₄+H₂O $\overset{}{⇌}$ C₂H₅OH+2H₂	—	—	—
(11)	C₂H₅OH→CH₃CHO+H₂ $\overset{}{⇌}$ CH₄+CO+H₂	—	—	—
(12)	2CO+4H₂ $\overset{}{⇌}$ C₂H₅OH+H₂O	-221.1	-253.6	—
(13)	2CO₂+6H₂ $\overset{}{⇌}$ C₂H₅OH+3H₂O	-32.4	-86.7	4.70×10⁵
(14)	C₂H₅OH+3H₂O $\overset{}{⇌}$ CH₃COOH+2H₂	—	—	—
(15)	2CO₂+7H₂ $\overset{}{⇌}$ C₂H₆+4H₂O	-78.7	-132.1	6.26×10¹³
(16)	3CO₂+10H₂ $\overset{}{⇌}$ C₃H₈+6H₂O	-70.9	-125.0	2.64×10¹²
(17)	CH₄ $\overset{}{⇌}$ C+2H₂	—	74.9	—
(18)	2CO $\overset{}{⇌}$ CO₂+C	—	-172.5	—

序号	反应方程	ΔG_298K/kJ·mol^-1	ΔH_298K/kJ·mol^-1	K_298K
(1)	CO₂+H₂ $\overset{}{⇌}$ CO+H₂O	28.6	41.1	9.67×10^-6
(2)	CO+3H₂ $\overset{}{⇌}$ CH₄+H₂O	-141.9	-206.0	—
(3)	CO₂+4H₂ $\overset{}{⇌}$ CO+2H₂O	-113.5	-165.0	7.79×10¹⁹
(4)	CO+2H₂ $\overset{}{⇌}$ CH₃OH	—	-90.4	—
(5)	CO₂+3H₂ $\overset{}{⇌}$ CH₃OH+H₂O	3.5	-49.3	2.45×10^-1
(6)	2CH₃OH $\overset{}{⇌}$ CH₃OCH₃+H₂O	—	-24.52	—
(7)	CH₃OCH₃+CO $\overset{}{⇌}$ CH₃COOCH₃	—	—	—
(8)	CH₃COOCH₃+2H₂ $\overset{}{⇌}$ C₂H₅OH+CH₃OH	—	—	—
(9)	CH₃OH+CO+2H₂ $\overset{}{⇌}$ C₂H₅OH+H₂O	-97.0	-165.1	—
(10)	2CH₄+H₂O $\overset{}{⇌}$ C₂H₅OH+2H₂	—	—	—
(11)	C₂H₅OH→CH₃CHO+H₂ $\overset{}{⇌}$ CH₄+CO+H₂	—	—	—
(12)	2CO+4H₂ $\overset{}{⇌}$ C₂H₅OH+H₂O	-221.1	-253.6	—
(13)	2CO₂+6H₂ $\overset{}{⇌}$ C₂H₅OH+3H₂O	-32.4	-86.7	4.70×10⁵
(14)	C₂H₅OH+3H₂O $\overset{}{⇌}$ CH₃COOH+2H₂	—	—	—
(15)	2CO₂+7H₂ $\overset{}{⇌}$ C₂H₆+4H₂O	-78.7	-132.1	6.26×10¹³
(16)	3CO₂+10H₂ $\overset{}{⇌}$ C₃H₈+6H₂O	-70.9	-125.0	2.64×10¹²
(17)	CH₄ $\overset{}{⇌}$ C+2H₂	—	74.9	—
(18)	2CO $\overset{}{⇌}$ CO₂+C	—	-172.5	—

序号	催化剂	制备/混合方法	温度/℃	压力/MPa	H₂/CO₂	GHSV	CO₂转化率/%	C₂₊OH选择性/%	C₂₊OH收率	参考文献
1	K-CuMgZnFe	共沉淀	320	5	3	6000mL/(g·h)	30.4	15.8	70.6mg/(g·h)	[48]
2	K/S-CuFeZn	共沉淀+浸渍	320	5	3	3000mL/(g·h)	36.1	20.2	50.7mg/(g·h)	[49]
3	10Mn1K-FeC	热分解	300	3	3	6000mL/(g·h)	40.5	10.7	4.3%^①	[50]
4	MnCuK-FeC	热分解	300	3	3	6000mL/(g·h)	40.8	13.5	5.6%^①	[51]
5	K-CuMgZnFe	共沉淀	320	5	3	6000mL/(g·h)	28.1	约15.7	69.6mg/(g·h)	[52]
6	CuZnFe_0.5K_0.15	共沉淀+浸渍	300	6	3	5000mL/(g·h)	42.3	36.7	170mg/(mL·h)	[39]
7	K/Cu-Zn-Fe	共沉淀	300	7	3	5000h^-1	44.2	26.9	11.9%^①	[30]
8	K/Cu-Zn-Fe	共沉淀+浸渍	300	7	3	5000mL/(g·h)	45.0	19.0	8.6%^①	[53]
9	PDA/CuFeZn-N450	共沉淀	320	4	3	7200mL/(g·h)	约7.0	41.5	55.9mg/(mL·h)	[54]
10	CuFeZn-0.7PDA	共沉淀	310	4	3	7200mL/(g·h)	10.6	33.1	58.2mg/(mL·h)	[55]
11	KFeCu/a-ZrO₂	分步沉淀+浸渍	320	4	3	12000mL/(g·h)	25.7	26.1	125.0mg/(g·h)	[56]
12	K-0.82-FeIn/Ce-ZrO₂	浸渍	300	10	3	4500mL/(g·h)	29.6	28.7	8.5%^①	[57]
13	(K₂O)_5%/CuZnFeZrO₂	共沉淀+浸渍	320	3	3	3600mL/(g·h)	25.5	11.0	2.55mmol/(mL·h)	[58]
14	Fe-Cu-Al-K	均匀凝胶法	330	8	3	20000h^-1	41.4	11.4	4.7%^①	[30-31]
15	sp-CuNaFe	物理溅射	310	3	3	28800mL/(g·h)	32.3	约10.0	153.0mg/(g·h)	[59]
16	Na-Fe@C	水热+浸渍+碳化	320	5	3	9000mL/(g·h)	25.5	12.0（乙醇）	52.3mg/(g·h)	[43]
17	Na-ZnFe@C	水热+浸渍+碳化	320	5	3	9000mL/(g·h)	38.4	20.3（乙醇）	158.1mg/(g·h)	[43]
18	2%Na-Fe@C	水热+热解+浸渍	320	5	3	9000mL/(g·h)	32.8	16.3	5.3%^①	[60]
19	Cr(1%)-CuFe	溶胶-凝胶法	320	4	3	6000mL/(g·h)	38.4	29.2	104.1mg/(g·h)	[61]
20	1%Na-50Co50Fe	草酸盐分解	270	0.92	2.5	2.0nL/(g·h)	22.7	5.3	1.2%^①	[40]
21	90Fe10Co1.0K	草酸盐分解	240	1.2	3	1.5nL/(g·h)	14.5	5.9	0.85%^①	[41]
22	Cs-Cu_0.8Fe_1.0Zn_1.0	共沉淀	330	5	3	4500h^-1	36.6	19.8	73.4mg/(g·h)	[62]
23	FeNaS-0.6	沉淀	320	3	3	8000mL/(g·h)	32.0	16.1	78.5mg/(g·h)	[63]
24	NaS-Fe	沉淀/洗涤	320	3	3	8000mL/(g·h)	32.0	15.9	78.5mg/(g·h)	[64]
25	Fe/Al₂O₃	浸渍	300	2	3	4000mL/(g·h)	22.6	3.3	0.7%^①	[65]
26	Fe/K-Al₂O₃	浸渍	300	2	3	4000mL/(g·h)	34.4	27.3	9.4%^①	[65]
27	In_2_Fe/K-Al₂O₃	浸渍	300	2	3	4000mL/(g·h)	36.7	42.0	15.4%^①	[65]
28	CuZnFe_1.0K/ATP-CZO	浸渍	320	6	3	5000mL/(g·h)	14.3	35.1（混合醇ROH）	5.0%^①	[66]
29	Rh-Fe/SiO₂	浸渍	260	5	3	6000mL/(g·h)	26.7	16.0	4.3%^①	[33]
30	2.5%Fe/TiO₂	浸渍	270	2	1	8000mL/(g·h)	2.7	2.8	0.07%^①	[36]
31	2%Rh-2.5%Fe/TiO₂	浸渍	270	2	1	8000mL/(g·h)	9.2	6.4	0.6%^①	[36]
32	2.5%RhFeLi/TiO₂	浸渍	250	3	3	6000h^-1	15.7	31.4	4.9%^①	[34]
33	2.0K20Fe5Rh-SiO₂	浸渍	250	5	3	7000mL/(g·h)	18.4	15.9	2.9%^①	[35]
34	0.1Pd/Fe₃O₄	浸渍	300	0.1	4	60000mL/(g·h)	0.3	97.5	0.41mmol/(g·h)	[38]
35	PdFe	水热+浸渍	300	5	3	6000mL/(g·h)	33.3	19.1	86.5mg/(g·h)	[67]
36	0.3K-1Pd/Fe₂O₃	浸渍	320	4	3	6000mL/(g·h)	30.0	13.4	52.2mg/(g·h)	[68]
37	Cu₂₅Fe₂₂Co₃K₃	浸渍	350	6	3	5000h^-1	20.0	6.4（混合醇ROH）	1.3%^①	[69]
38	CuZn_1.0K_0.15/Cu₂₅Fe₂₂Co₃K₃	共沉淀+浸渍	350	6	3	5000h^-1	32.4	11.8（混合醇ROH）	3.8%^①	[69]
39	CuZnAl/K-CuMgZnFe	共沉淀	320	5	3	6000mL/(g·h)	42.3	17.4	106.5mg/(g·h)	[48]
40	4.7KCuFeZn/CuZnAlZr	共沉淀+粉末混合	300	5	3	3000mL/(g·h)	27.0	24.6	42.0mg/(g·h)	[70]
41	0.6S-KCFZ+CuZnAlZr	共沉淀+浸渍+粉末混合	320	5	3	12000mL/(g·h)	36.6	18.2	173.9mg/(g·h)	[49]
42	Na-Fe@C/K-CuZnAl	水热+热解+ 浸渍+共沉淀	320	5	3	4500mL/(g·h)	39.2	35.0	12.4%^①	[60]
43	FeCuAlK+CuZnAlK	均匀凝胶法+物理混合	330	8	3	20000h^-1	39.5	15.8	6.2%^①	[30-31]
44	MnCuK-FeC(1)/CuZnAlZr(1)	热分解+共沉淀	300	3	3	6000mL/(g·h)	42.1	15.5	6.5%^①	[51]
45	ZnFe₂O₄/Fe-Zn-Na^#	有机物燃烧+共沉淀+浸渍	320	5	3	2000mL/(g·h)	38.8	30.0	55.5mg/(g·h)	[71]

序号	催化剂	制备/混合方法	温度/℃	压力/MPa	H₂/CO₂	GHSV	CO₂转化率/%	C₂₊OH选择性/%	C₂₊OH收率	参考文献
1	K-CuMgZnFe	共沉淀	320	5	3	6000mL/(g·h)	30.4	15.8	70.6mg/(g·h)	[48]
2	K/S-CuFeZn	共沉淀+浸渍	320	5	3	3000mL/(g·h)	36.1	20.2	50.7mg/(g·h)	[49]
3	10Mn1K-FeC	热分解	300	3	3	6000mL/(g·h)	40.5	10.7	4.3%^①	[50]
4	MnCuK-FeC	热分解	300	3	3	6000mL/(g·h)	40.8	13.5	5.6%^①	[51]
5	K-CuMgZnFe	共沉淀	320	5	3	6000mL/(g·h)	28.1	约15.7	69.6mg/(g·h)	[52]
6	CuZnFe_0.5K_0.15	共沉淀+浸渍	300	6	3	5000mL/(g·h)	42.3	36.7	170mg/(mL·h)	[39]
7	K/Cu-Zn-Fe	共沉淀	300	7	3	5000h^-1	44.2	26.9	11.9%^①	[30]
8	K/Cu-Zn-Fe	共沉淀+浸渍	300	7	3	5000mL/(g·h)	45.0	19.0	8.6%^①	[53]
9	PDA/CuFeZn-N450	共沉淀	320	4	3	7200mL/(g·h)	约7.0	41.5	55.9mg/(mL·h)	[54]
10	CuFeZn-0.7PDA	共沉淀	310	4	3	7200mL/(g·h)	10.6	33.1	58.2mg/(mL·h)	[55]
11	KFeCu/a-ZrO₂	分步沉淀+浸渍	320	4	3	12000mL/(g·h)	25.7	26.1	125.0mg/(g·h)	[56]
12	K-0.82-FeIn/Ce-ZrO₂	浸渍	300	10	3	4500mL/(g·h)	29.6	28.7	8.5%^①	[57]
13	(K₂O)_5%/CuZnFeZrO₂	共沉淀+浸渍	320	3	3	3600mL/(g·h)	25.5	11.0	2.55mmol/(mL·h)	[58]
14	Fe-Cu-Al-K	均匀凝胶法	330	8	3	20000h^-1	41.4	11.4	4.7%^①	[30-31]
15	sp-CuNaFe	物理溅射	310	3	3	28800mL/(g·h)	32.3	约10.0	153.0mg/(g·h)	[59]
16	Na-Fe@C	水热+浸渍+碳化	320	5	3	9000mL/(g·h)	25.5	12.0（乙醇）	52.3mg/(g·h)	[43]
17	Na-ZnFe@C	水热+浸渍+碳化	320	5	3	9000mL/(g·h)	38.4	20.3（乙醇）	158.1mg/(g·h)	[43]
18	2%Na-Fe@C	水热+热解+浸渍	320	5	3	9000mL/(g·h)	32.8	16.3	5.3%^①	[60]
19	Cr(1%)-CuFe	溶胶-凝胶法	320	4	3	6000mL/(g·h)	38.4	29.2	104.1mg/(g·h)	[61]
20	1%Na-50Co50Fe	草酸盐分解	270	0.92	2.5	2.0nL/(g·h)	22.7	5.3	1.2%^①	[40]
21	90Fe10Co1.0K	草酸盐分解	240	1.2	3	1.5nL/(g·h)	14.5	5.9	0.85%^①	[41]
22	Cs-Cu_0.8Fe_1.0Zn_1.0	共沉淀	330	5	3	4500h^-1	36.6	19.8	73.4mg/(g·h)	[62]
23	FeNaS-0.6	沉淀	320	3	3	8000mL/(g·h)	32.0	16.1	78.5mg/(g·h)	[63]
24	NaS-Fe	沉淀/洗涤	320	3	3	8000mL/(g·h)	32.0	15.9	78.5mg/(g·h)	[64]
25	Fe/Al₂O₃	浸渍	300	2	3	4000mL/(g·h)	22.6	3.3	0.7%^①	[65]
26	Fe/K-Al₂O₃	浸渍	300	2	3	4000mL/(g·h)	34.4	27.3	9.4%^①	[65]
27	In_2_Fe/K-Al₂O₃	浸渍	300	2	3	4000mL/(g·h)	36.7	42.0	15.4%^①	[65]
28	CuZnFe_1.0K/ATP-CZO	浸渍	320	6	3	5000mL/(g·h)	14.3	35.1（混合醇ROH）	5.0%^①	[66]
29	Rh-Fe/SiO₂	浸渍	260	5	3	6000mL/(g·h)	26.7	16.0	4.3%^①	[33]
30	2.5%Fe/TiO₂	浸渍	270	2	1	8000mL/(g·h)	2.7	2.8	0.07%^①	[36]
31	2%Rh-2.5%Fe/TiO₂	浸渍	270	2	1	8000mL/(g·h)	9.2	6.4	0.6%^①	[36]
32	2.5%RhFeLi/TiO₂	浸渍	250	3	3	6000h^-1	15.7	31.4	4.9%^①	[34]
33	2.0K20Fe5Rh-SiO₂	浸渍	250	5	3	7000mL/(g·h)	18.4	15.9	2.9%^①	[35]
34	0.1Pd/Fe₃O₄	浸渍	300	0.1	4	60000mL/(g·h)	0.3	97.5	0.41mmol/(g·h)	[38]
35	PdFe	水热+浸渍	300	5	3	6000mL/(g·h)	33.3	19.1	86.5mg/(g·h)	[67]
36	0.3K-1Pd/Fe₂O₃	浸渍	320	4	3	6000mL/(g·h)	30.0	13.4	52.2mg/(g·h)	[68]
37	Cu₂₅Fe₂₂Co₃K₃	浸渍	350	6	3	5000h^-1	20.0	6.4（混合醇ROH）	1.3%^①	[69]
38	CuZn_1.0K_0.15/Cu₂₅Fe₂₂Co₃K₃	共沉淀+浸渍	350	6	3	5000h^-1	32.4	11.8（混合醇ROH）	3.8%^①	[69]
39	CuZnAl/K-CuMgZnFe	共沉淀	320	5	3	6000mL/(g·h)	42.3	17.4	106.5mg/(g·h)	[48]
40	4.7KCuFeZn/CuZnAlZr	共沉淀+粉末混合	300	5	3	3000mL/(g·h)	27.0	24.6	42.0mg/(g·h)	[70]
41	0.6S-KCFZ+CuZnAlZr	共沉淀+浸渍+粉末混合	320	5	3	12000mL/(g·h)	36.6	18.2	173.9mg/(g·h)	[49]
42	Na-Fe@C/K-CuZnAl	水热+热解+ 浸渍+共沉淀	320	5	3	4500mL/(g·h)	39.2	35.0	12.4%^①	[60]
43	FeCuAlK+CuZnAlK	均匀凝胶法+物理混合	330	8	3	20000h^-1	39.5	15.8	6.2%^①	[30-31]
44	MnCuK-FeC(1)/CuZnAlZr(1)	热分解+共沉淀	300	3	3	6000mL/(g·h)	42.1	15.5	6.5%^①	[51]
45	ZnFe₂O₄/Fe-Zn-Na^#	有机物燃烧+共沉淀+浸渍	320	5	3	2000mL/(g·h)	38.8	30.0	55.5mg/(g·h)	[71]

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Research progress on Fe-based catalysts for CO₂ hydrogenation to higher alcohols

二氧化碳加氢制高级醇Fe基催化剂研究进展

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