基于大数据分析的电厂锅炉水冷壁失效研究

doi:10.16085/j.issn.1000-6613.2016.09.002

化工进展 ›› 2016, Vol. 35 ›› Issue (09): 2640-2646.DOI: 10.16085/j.issn.1000-6613.2016.09.002

基于大数据分析的电厂锅炉水冷壁失效研究

石荣雪¹, 张适宜², 张胜寒¹

1 华北电力大学环境科学与工程学院, 河北保定 071000;
2 华北电力大学电气与电子工程学院, 北京 102206

收稿日期:2016-01-13 修回日期:2016-02-28 出版日期:2016-09-05 发布日期:2016-09-05
通讯作者: 张胜寒,教授,研究方向为金属腐蚀与防护。E-mail:zhang-shenghan@163.com。
作者简介:石荣雪(1989-),女,博士研究生。E-mail:srxdyx1234@163.com。
基金资助:
中央高校基本科研业务费专项资金项目（2015XS118）。

Failure investigation on boiler water wall tubes in power plant by large data analysis

SHI Rongxue¹, ZHANG Shiyi², ZHANG Shenghan¹

1 Department of Environment Science and Engineering, North China Electric Power University, Baoding 071000, Hebei, China;
2 School of Electrical and Electronic Engineering, North China Electric Power University, Beijing 102206, China

Received:2016-01-13 Revised:2016-02-28 Online:2016-09-05 Published:2016-09-05

摘要/Abstract

摘要： 通过对270篇电厂锅炉水冷壁爆管事故类文献研读，归纳得出造成爆管的直接原因是超温和化学腐蚀分别占21.27%、18.73%，作为根本原因之一的燃料粒度不均以及燃烧方式不当占14.44%，器壁结垢堵塞作为水冷壁管泄漏的一个间接原因占10.79%，这几种因素合计引起的泄漏次数在总泄漏次数中占65.23%，为水冷壁发生泄漏时应该优先考虑的因素。按水冷壁发生化学腐蚀的位置进行统计，得出水侧和火侧的化学腐蚀分别占64.41%和35.59%。将水冷壁水侧的化学腐蚀因素进一步分类得到氢腐蚀占36.84%，碱腐蚀占21.05%，酸腐蚀占15.79%以及蒸汽腐蚀占11.84%。这4种化学腐蚀因素合计引起的爆漏次数占所有水侧化学腐蚀因素引起爆漏次数的85.52%，为化学腐蚀因素中应该优先考虑的因素。另外，还分别讨论了不同功率机组的水冷壁腐蚀失效情况。以上结论对现有电厂水冷壁泄漏原因的快速查找和预防起到一定作用，在维持设备长期经济安全运行方面具有一定的实际意义。

关键词: 大数据分析, 电厂锅炉, 水冷壁, 爆管, 失效原因, 不同功率

Abstract: This paper is based on the literature survey,after collecting the power plants' water wall tube burst accident data,and making research on the 270 pieces of literature on boiler water wall tube explosion accident,it comes to the conclusion that the direct reasons for the tube explosion of boiler water wall in power plant are overheating and chemical corrosion which accounted for 21.27% and 18.73%,respectively. The improper boiling way and uneven grain size of burning fuel which serves as the primary causes accounted for 14.44% and the deposition jams on the wall which is one of the indirect causes accounted for 10.79%. The summation of these main reasons can make up for 65.23% in the total number of explosive leakage. When boiler water wall tube leakage happened,the above reasons were the first to be considered. Also,the material quality and abrasion are the explosion factors. Chemical corrosion is divided into fire side and water side by the occurred places,which account for 35.59% and 64.41%,respectively. The factors of the water side chemical corrosion can be classified into hydrogen corrosion accounted for 36.84%,alkali corrosion accounted for 21.05%,acid corrosion accounted for 15.79% and steam corrosion accounted for 11.84%,respectively. The summation of the four kinds of corrosion types can make up to 85.52% in the total number of corrosion factors. These are priorities in the factors that should be considered. In addition,it discusses the water wall failure of different units. The above conclusions have some certain effect on the finding of water wall leakage reasons in the existing plants,and these have a certain practical significance to ensure long-time stable, safe and economic operation of boilers.

Key words: large data analysis, power plant boiler, water wall tube, leakage, failure analysis, different units

中图分类号:

TK224.9

石荣雪, 张适宜, 张胜寒. 基于大数据分析的电厂锅炉水冷壁失效研究[J]. 化工进展, 2016, 35(09): 2640-2646.

SHI Rongxue, ZHANG Shiyi, ZHANG Shenghan. Failure investigation on boiler water wall tubes in power plant by large data analysis[J]. Chemical Industry and Engineering Progree, 2016, 35(09): 2640-2646.

参考文献

[1] 施大福.皖能集团公司火电厂锅炉四管泄漏情况分析[J].安徽电力职工大学学报,2004,9(1):105-107.
[2] 钱宏利,刘长禄,裴继斌.锅炉水冷壁爆管泄漏原因分析[J].中国石油和化工,2010(5):46-47.
[3] 徐洪.高压锅炉水冷壁管失效分析[J].中国腐蚀与防护学报,2003, 23(5):312-315.
[4] 董亚超,王泉海,董亚群,等. 60米高循环流化床内物料浓度分布的冷态试验[J]. 化工进展,2015,34(3):671-674,688.
[5] LUO X,ZHANG Z. Leakage failure analysis in a power plant boiler[J]. IERI Procedia,2013,5:107-111.
[6] 夏威.电厂锅炉水冷壁的高温腐蚀浅析[J].化学工程与装备,2010(1):109-110.
[7] 冯文吉,耿进锋. 电站锅炉水冷壁爆管失效分析[J]. 金属热处理, 2009,34(6):104-106.
[8] 徐洪. 高压锅炉水冷壁管碱腐蚀诊断与机理研究[J]. 中国电机工程学报,2003,23(2):183-187.
[9] 左帅,张峰,周波. 1000MW超超临界锅炉机组冷态启动时水冷壁超温的探讨[J]. 中国电力,2011,44(5):60-64.
[10] 殷尊. 超超临界1000MW机组锅炉水冷壁爆管原因分析[J]. 热力发电,2013,42(7):92-96.
[11] 刘振亚.中国电力行业年度发展报告2014[R].北京:中国电力企业联合会,2014.
[12] 张平.发电设备装机容量稳步增长-2014年发电设备行业年度报告[N].中国电力报,2015-02-12.
[13] 周少祥,姜媛媛,胡三高,等.单耗分析理论与超(超)临界机组机炉参数匹配问题研究[J].工程热物理学报,2009,30(12):1995-1998.
[14] 马巧春. 超超临界锅炉水冷壁壁温异常原因分析[J]. 中国电力, 2007,40(7):21-24.
[15] 刘志超,李凯.1000t/h锅炉水冷壁高温腐蚀原因分析[J].山东电力技术,1996(5):24-28.
[16] 陈可露,饶红建.660MW机组锅炉水冷壁高温腐蚀原因分析及对策[J].华电技术,2012,34(5):8-9.
[17] 顾恬.锅炉过热器的超温问题[J].工程热物理学报,1981(2):194-196.
[18] DORRI M,HARANDIZADEH D. Failure analysis of perforation in salty water-wall tubes of a power plant[J]. Engineering Failure Analysis,2012,19(1):87-96.
[19] 张志超.600MW超临界锅炉螺旋管水冷壁爆管原因分析[J].东北电力技术,2010(2):44-45.
[20] 伍天海,鄢晓忠,符慧林,等.600 MW超临界W型火焰锅炉水冷壁爆管原因分析[J].长沙理工大学学报(自然科学版),2013, 10(4):86-92
[21] 谢莹. 220t/h锅炉水冷壁角部断裂分析和改进措施[J]. 热能动力工程,2003,18(6):642-644.
[22] 周颖驰. 锅炉水冷壁高温腐蚀原因分析及对策[J]. 热力发电, 2013,42(7):138-141.
[23] DONG Y F,CHI L J. Power plant boiler water wall bulge explosion, causes and treatment measures of tube[J]. Journal of Northeast Dianli University,2000(4):5-12.
[24] LI J L,YANG X B. Steel and Welded Boiler[M]. Beijing:Science and Technology Press,1988:20-30.
[25] XU H. Alkali corrosion diagnosis and mechanism of high pressure boiler water wall tube[J]. Chinese Journal of Rock Mechanics and Engineering,2003(2):20-26.
[26] PANTAZOPOULOS G,VAZDIRVANIDIS A,TSINOPOULOS G. Failure analysis of a hard-drawn water tube leakage caused by the synergistic actions of pitting corrosion and stress-corrosion cracking[J]. Engineering Failure Analysis,2011,18(2):649-657.
[27] 时军波,徐娜,李永德,等. 高压锅炉用水冷壁管的腐蚀破坏失效分析[J]. 金属热处理,2013,38(10):96-100.
[28] 徐洪. 超超临界压力直流锅炉垂直管屏水冷壁的失效分析及防爆策略[J]. 动力工程学报,2010,30(5):329-335.
[29] 王洪旗,顾锦辉.循环流化床锅炉水冷壁磨损的原因及防磨措施[J].节能技术,2009,26(6):519-522.
[30] 黄隆煜.220t/h锅炉水冷壁爆管事故分析及处理[J].腐蚀与防护, 2003,24(8):365-367.
[31] 孙涛,冯砚厅,李巨峰,等.锅炉水冷壁爆管原因分析[J].河北电力技术,2009,28(2):21-22.
[32] 杨锦伟,胡传顺,黄抚生,等.水冷壁管爆裂原因分析[J].理化检验(物理分册),2006,42(7):360-362.
[33] 杨厚君,李正奉.HG-2008/186-M锅炉水冷壁电化学腐蚀过程分析[J].华中电力,1998,11(6):37-40.
[34] 陈听宽,罗毓珊,胡志宏,等.超临界锅炉螺旋管圈水冷壁传热特性的研究[J].工程热物理学报,2004,25(2):247-250.
[35] 韩庆祝,薛宪阔. 火电厂锅炉受热面爆漏原因分析及防措[J]. 应用能源技术,2008,124(4):24-27.
[36] 杨厚君,唐必光,李朝志,等. 600MW机组锅炉水冷壁大面积环向裂纹泄漏原因分析及治理对策[J]. 热能动力工程,1997,12(4):311-313.
[37] 陈文秦.600MW超临界锅炉水冷壁爆管原因分析及对策[J].河北电力技术,2013,32(2):52-54.
[38] 杨厚君,倪进飞. SG420/140-M418型锅炉水冷壁爆管事故综合分析及防止措施[J]. 中国电机工程学报,1995,15(1):41-44.
[39] WANG J Z,ZHANG Y P,LI Y,et al. A non-equal fragment model of a water-wall in a supercritical boiler[J]. Journal of the Energy Institute,2015,88(2):143-150.
[40] 孙春生,野颖. 超高压电站锅炉水冷壁管失效分析[J]. 金属热处理,2011(s1):286-290.
[41] 赵虹,魏勇. 燃煤锅炉水冷壁烟侧高温腐蚀的机理及影响因素[J].动力工程学报,2002,22(2):1700-1704.
[42] 薛康,赵钦新,李婷,等. 燃煤硫的析出和迁移特性及其对锅炉水冷壁高温腐蚀的影响[J]. 动力工程学报,2009,29(9):868-874.
[43] 郭鲁阳,苏起.锅炉水冷壁高温腐蚀原因分析及预防对策[J].中国电力,2000,33(11):17-20.
[44] 陈鸿伟,李永华,梁化忠.锅炉高温腐蚀实验研究[J].中国电机工程学报,2003,23(1):167-170.
[45] 张珣.600MW机组锅炉"四管"爆漏原因分析[J].安徽电力, 2010(3):1-4.
[46] 李艳萍,岳增武,洪景娥. 240t/h锅炉水冷壁爆管原因分析[J]. 腐蚀科学与防护技术,2008,20(3):190-192.
[47] 张亚明,夏邦杰,董爱华. 锅炉水冷壁管氢腐蚀爆管原因分析[J]. 腐蚀科学与防护技术,2012,24(6):503-507.
[48] 朱志平,陆海伟,汤雪颖,等.不同水工况下超临界机组水冷壁管材料的腐蚀特性研究[J].中国腐蚀与防护学报,2014,34(3); 243-248.
[49] 徐洪. 渗铝水冷壁管失效的分析与处理[J]. 腐蚀与防护,2009,10(10):758-760.
[50] 冯斌,王加明,何铁祥,等. 石门电厂2^#炉腐蚀原因分析[J]. 腐蚀与防护,1999,20(3):135-137.
[51] 黄瑾,陈吉刚. 华能福州电厂锅炉水冷壁氢损伤爆管分析[J]. 热力发电,2006,35(11):68-71.
[52] 张玉家,薛文远,朱岳良. 600MW锅炉水冷壁管泄漏失效原因初探[J]. 中国电力,1998,31(5):3-6.
[53] 王杜娟,蒋仕良. 热电部6号锅炉水冷壁炉管开裂原因分析[J]. 石油化工设备技术,2014,35(1):40-44.
[54] ANANIEV V,BOCHKAREVA I,GIMADEEVA I,et al. Deposition on Drum Boiler Tube Surfaces[R]. Palo Alto:EPRI,2004.

基于大数据分析的电厂锅炉水冷壁失效研究

Failure investigation on boiler water wall tubes in power plant by large data analysis

PDF (PC)

可视化

被引次数

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 4

编辑推荐

Metrics

本文评价

[1]	庞力平, 袁虎, 丘文生, 段立强, 李文学. 深度调峰锅炉水动力特性分析[J]. 化工进展, 2023, 42(4): 1708-1718.
[2]	于英利, 付旭晨, 戴莹莹, 荣俊, 高正平, 蔡斌, 胡俊虎. 燃煤电站锅炉水冷壁壁面高温腐蚀问题分析与对策[J]. 化工进展, 2020, 39(S1): 90-96.
[3]	王帅, 吴新, 路昆, 张庆国. 1000MW超超临界锅炉低温过热器爆管原因分析[J]. 化工进展, 2019, 38(06): 2633-2640.
[4]	王健, 黄亚继, 邹磊, 岳峻峰, 徐力刚, 杨钊, 查健锐, 夏文青. 气固相硫协同作用下水冷壁的高温腐蚀特性[J]. 化工进展, 2018, 37(02): 452-458.