Chemical Industry and Engineering Progress ›› 2020, Vol. 39 ›› Issue (4): 1273-1281.DOI: 10.16085/j.issn.1000-6613.2019-1228

• Chemical processes and equipment • Previous Articles     Next Articles

Flow field characteristics in sinusoidal corrugated baffle settler

Yuhui ZHANG(),Bin GONG,Xueping WANG,Jing ZHANG,Jianhua WU()   

  1. Center of New Chemical Technology Transfer and Promotion Liaoning Province, Shenyang University of Chemical Technology, Shenyang 110142, Liaoning, China
  • Received:2019-07-31 Online:2020-04-28 Published:2020-04-05
  • Contact: Jianhua WU

正弦波纹挡板式沉降器内流动特性

张玉辉(),龚斌,王学平,张静,吴剑华()   

  1. 沈阳化工大学辽宁省化工新技术转移推广中心,辽宁 沈阳 110142
  • 通讯作者: 吴剑华
  • 作者简介:张玉辉(1992—),男,硕士研究生,研究方向为重力液液分离装置的开发。E-mail:zhangyh_vip@163.com
  • 基金资助:
    国家自然科学基金面上项目(21476142);辽宁省教育厅科学研究经费项目(LZ2019001)

Abstract:

The volume of fluid (VOF) model was used to simulate the flow field in the sinusoidal corrugated baffle settler. The average flow field for the corrugated baffle and flat baffle were compared. The time evolution characteristics of axial velocity uniformity (λ1) were analyzed, and the spatial distribution characteristics of λ1 and area weighted average turbulence intensity (Ia) in the baffle settler were explored. Flow field uniform & steady criteria (USC)wasintroduced. The impact of distanc (Lb/D) on USC was studied. The results showed that corrugated baffle can reduce back mixing effectively. Within 0.84<Lb/D<2.17, the λ1 in the corrugated plate settler was higher than that of the plane baffle. With the decrease of Lb/D, the λ1 of the flat baffle settler was unchanged, but the λ1 of the corrugated baffle settler decreased without any obvious influence on Ia. Compared with the flat baffle, the corrugated baffle can effectively reduce the gradient of velocity, reduce the back mixing area and improve the stability of the flow field. When Lb/D=2.17, USC of corrugated plate settler reached 14.68, which was 93.67% higher than that of the flat baffle.

Key words: numerical simulation, separator, sinusoidal corrugated baffle, multiphase flow, particle image velocimetry (PIV)

摘要:

采用VOF模型对正弦波纹式入口挡板的重力非均相沉降器内流场进行数值模拟研究。对比了正弦波纹挡板与平挡板的平均流场分布情况,分析了沉降器的轴向流速均一程度(λ1)随时间演化特性,探究了λ1和面积加权平均湍流强度(Ia)在沉降器内空间分布特性;引入流场均稳指标USC,研究了冲击间距(Lb/D)对USC的影响。结果表明:正弦波纹挡板作为入口构件可以有效降低返混。在0.84<Lb/D<2.17范围内,正弦波纹板沉降器内流场的均一程度整体高于平面挡板;随着Lb/D减小,平挡板沉降器内流场的λ1基本不变,但正弦波纹挡板沉降器内流场的λ1降低,且对Ia的影响不明显。对比平挡板,正弦波纹挡板可以有效降低轴向速度的梯度,使返混区面积减小,流场稳定性提高。随着Lb/D增加,USC值呈现多峰值趋势,Lb/D=2.17时正弦波纹板沉降器的USC取得极大值为14.68,较平挡板提高了93.67%。

关键词: 数值模拟, 沉降器, 正弦波纹挡板, 多相流, 粒子图像测速

CLC Number: 

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