化工进展 ›› 2016, Vol. 35 ›› Issue (11): 3454-3458.DOI: 10.16085/j.issn.1000-6613.2016.11.010

• 化工过程与装备 • 上一篇    下一篇

冻干过程在线气体质谱的研究

唐树培1, 李保国1, 李俊奇1, 郭柏松2   

  1. 1. 上海理工大学能源与动力工程学院, 上海 200093;
    2. 上海东富龙科技股份有限公司, 上海 201109
  • 收稿日期:2016-04-18 修回日期:2016-06-22 出版日期:2016-11-05 发布日期:2016-11-05
  • 通讯作者: 李保国,教授,博士生导师,研究方向为食品和农产品加工新技术(冷却、保鲜、干燥)。E-mail:lbaoguo@126.com。
  • 作者简介:唐树培(1990-),男,硕士研究生。E-mail:18516607942@163.com。
  • 基金资助:

    上海市教委科研创新项目(14ZZ133)及上海市联盟计划(LM2014191)项目。

Study of online gas mass spectrometry for freeze-drying process

TANG Shupei1, LI Baoguo1, LI Junqi1, GUO Baisong2   

  1. 1. School of Energy and Power Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China;
    2. Shanghai Tofflon Science and Technology Limited Company, Shanghai 201109, China
  • Received:2016-04-18 Revised:2016-06-22 Online:2016-11-05 Published:2016-11-05

摘要: 为了探索检测生化药品真空冷冻干燥过程中冻干室内发生微量漏油和判断升华干燥结束点的有效方法,采用质谱仪对冻干机内硅油泄漏和一次升华干燥过程进行在线监测。结果表明,质谱仪能检测到冻干室内本底硅油量为1×10-12,当硅油泄漏量为1×10-6时,采用质谱仪可在15min内检测到;当冻干机空载运行时,采用质谱仪检测N2、O2、H2O、Ar占气体体积分数分别为82.31%、15.68%、1.37%、0.64%,药品在一次升华干燥过程后期,4种气体占气体体积分数分别为82.47%、14.9%、1.75%、0.88%,可用空载冻干室内空气各组分所占比重判断药品一次升华干燥过程的结束。本研究为冻干机内硅油泄漏和生化药品冻干进程的判断提供了新方法。

关键词: 冻干过程, 质谱仪, 生化药品, 硅油

Abstract: In order to find an effective way to test the micro oil leakage and judge the end point of sublimation drying during the biochemical medicine vacuum freeze-drying process, the leakage of silicone oil in the lyophilizer and primary sublimation drying process online were monitored by mass spectrometer. The results showed that the original silicone oil quantity was 1×10-12 in the freeze-drying chamber tested by mass spectrometer. The mass spectrometer could test the leakage of silicone oil when the concentration was 1×10-6 in 15 minutes. With the lyophilizer no-load running, N2、O2、H2O、and Ar gas accounted for 82.31%、15.68%、1.37%、0.64% respectively. In the late period of medicine primary sublimation drying process, the four gases accounted for 82.47%、14.9%、1.75%、0.88% respectively. Each gas can be used to judge the end of the medicine sublimation drying progress in a no-load freeze-drying chamber. The present study provides a new method for the judgement of silicone oil leakage and biochemical medicine primary freeze-drying progress.

Key words: freeze-drying process, mass spectrometer, biochemical medicine, silicone oil

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