化工进展

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水级联法确定间歇用水过程的夹点及废水最小化

杨 霞,李玉刚,王玲美,郑世清   

  1. 青岛科技大学计算机与化工研究所
  • 出版日期:2006-12-25 发布日期:2006-12-25

Improved WCA method to determine water pinch point and wastewater minimization for batch processes

YANG Xia,LI Yugang,WANG Lingmei,ZHENG Shiqing   

  1. Research Center for Computer and Chemical EngineeringQingdao University of Science and Technology
  • Online:2006-12-25 Published:2006-12-25

摘要: 利用水级联分析法对间歇过程用水网络进行研究,确定过程的用水夹点及最小新鲜水用量和最小废水排放量,提出了间歇用水过程的全局夹点的概念,考虑了用水过程的流率限制,在水级联表格中用流率替代了传统水级联分析法中的传质量,识别过程中每个时间段的局部夹点及公用工程目标,通过全局夹点和局部夹点的比较,指出过程的用水瓶颈,设置储罐打破瓶颈,使用水网络公用工程目标最小化。通过实例对水级联分析法进行了详细的阐述,计算结果与文献一致,表明该方法是一种易于理解、直观且简便有效的确定间歇过程用水网络的夹点及最小公用工程的方法。

Abstract: Water Cascade Analysis (WCA) technology was used to synthesize the water use network for batch processes,which could determine the water pinch point location and the minimum utilities target of the batch process:minimum fresh water use and wastewater discharge. Based on pinch analysis,WCA used water cascade table (WCT) to avoid the tedious drawing work of graphical methods and the solving difficulty of mathematical methods,and it could handle water-using processes with and without mass-transfer,so it was applicable to a wide range of water-using operations. The batch processes referred to in this work could be defined as the processes which operated discontinuously and every one of water-using operations had its own start and stop. So,batch processes were divided into several intervals according to the starts and stops of water-using operations. The method firstly ignored time constraints to define the global pinch and utilities target of the batch process,then identified every local water pinch location and the minimum utilities of intervals for the batch process without and with storages respectively. Water-using bottleneck of the batch process was defined by comparison of the global and local pinch,then the storage location was determined to minimize the utilities targets for the batch process. An example was used to illustrate the method,and the results showed that WCA is an effective and efficient method for the synthesis of the water use network for batch processes.

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