流程工业智能工厂建设新架构：1+2+N

doi:10.16085/j.issn.1000-6613.2024-1152

摘要/Abstract

摘要：

智能工厂建设是提升制造业智能制造水平的重要抓手，是实现中国制造2025强国战略的主攻方向。经过近十年的发展，在国家产业政策和企业自身发展需求双轮驱动下，各地区各行业已建成了一大批智能制造试点示范、智能制造新模式、数字化车间等样板案例，制造业在自动化补课、信息化提升、智能化引领方面取得了显著的提升。然而，随着智能制造进入深水区，数据孤岛、集成困难、个性化需求、价值创造等问题逐渐凸显，成为了制约智能工厂建设的瓶颈，建成企业普遍认可的“真正”智能工厂依然任重道远。工业互联网、人工智能、自动化控制、工业软件等技术的不断创新与发展，为智能工厂建设提供了更多可能性。本文提出了一个流程工业智能工厂建设新架构：1+2+N（1个工厂操作系统+2个自动化+N个工业APPs），以期能帮助企业解决智能工厂建设中遇到的瓶颈问题，指导企业更好地利用新技术与业务进行融合创新，达到企业生产自主运行和企业管理卓越运营的智能工厂新范式。同时，本文在某化工企业智能工厂建设项目中对这一新架构进行了实践验证。展望未来，随着技术发展与产品的不断成熟，希望本架构可以得到业界更为普遍的认可和采用，成为流程工业智能工厂建设架构的新标准。

关键词: 流程工业, 智能工厂, 建设架构, 1+2+N, 自动化

Abstract:

Construction of smart factory is an important channel to improve the level of intelligent manufacturing in manufacturing industry, and it is also the main direction for realizing the strategy of “Made in China 2025”. After nearly ten years of development, driven by the national industrial policy and the enterprises' own development needs, a large number cases of intelligent manufacturing pilot demonstrations, new models of intelligent manufacturing and digital workshops have been built in various regions. The manufacturing industry has made significant improvements in automation, informatization enhancement and intelligent leadership. However, as intelligent manufacturing enters the deep water zone, problems such as data islands, integration difficulties, personal demand, and value creation gradually become prominent, which has become the bottleneck restricting the construction of a smart factory. Thus, there is still a long way to build a “real” smart factory widely recognized by enterprises. The continuous innovation and development of industrial internet, artificial intelligence, automated control, industrial software and other technologies has provided more possibilities for the construction of smart factory. This paper proposed a new architecture for process industry smart factory construction: 1+2+N (1 factory operating system +2 automations +N industrial APPs), in order to help enterprises solve the bottleneck problems encountered in the construction of smart factories, guide enterprises to make better use of new technology and business integration innovation, and achieve a new paradigm of enterprise production independent operation and enterprise management excellent operation of smart factory. At the same time, this paper verified this new architecture in a chemical enterprise smart factory construction project. Looking forward to the future, with the development of technology and the continuous maturity of products, we hope that this architecture can be more widely recognized and adopted by the industry, and become a new standard of the construction architecture for smart factory in process industry.

Key words: process industry, smart factory, construction architecture, 1+2+N, automation

中图分类号:

赵路军, 吴刚, 邵嘉铭, 刘彦波, 褚健. 流程工业智能工厂建设新架构：1+2+N[J]. 化工进展, 2025, 44(8): 4838-4851.

ZHAO Lujun, WU Gang, SHAO Jiaming, LIU Yanbo, CHU Jian. A new architecture for process industry smart factory construction: 1+2+N[J]. Chemical Industry and Engineering Progress, 2025, 44(8): 4838-4851.

图/表 8

图1 流程工业智能工厂建设新架构：1+2+N

图2 工厂操作系统整体功能架构

图3 生产过程自动化（PA）和企业运营自动化（BA）功能架构

图4 面向生产自主运行的生产过程自动化创新应用场景CEMS—烟气自动监控系统；LADR—泄漏检测与修复技术

图5 面向企业经营管理的企业运营自动化创新应用场景

图6 生产过程自动化与企业运营自动化融合支撑企业“三流合一”

图7 石油化工行业工业APPs家族谱图

图8 化工新材料智能工厂系统集成与总体架构SAP—企业管理解决方案的软件名称；BOM—物料清单

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