Chemical Industry and Engineering Progress ›› 2019, Vol. 38 ›› Issue (01): 14-29.DOI: 10.16085/j.issn.1000-6613.2018-1133
• Chemical processes and equipment • Previous Articles Next Articles
Jinjia WEI1,2(),Bin LIU1,Yonghai ZHANG1
Received:
2018-05-31
Revised:
2018-07-24
Online:
2019-01-05
Published:
2019-01-05
作者简介:
魏进家(1971—),男,博士,教授,博士生导师,研究方向为多相流与传热。E-mail:<email>jjwei@mail.xjtu.edu.cn</email>。
基金资助:
CLC Number:
Jinjia WEI, Bin LIU, Yonghai ZHANG. [J]. Chemical Industry and Engineering Progress, 2019, 38(01): 14-29.
魏进家, 刘斌, 张永海. 常/微重力下微结构表面强化沸腾换热研究进展[J]. 化工进展, 2019, 38(01): 14-29.
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硅片 | 柱宽(直径)b/μm | 柱高h/μm | 柱间距p/μm | h/p | 面积强化比A PF/A S | 孔隙率φ |
---|---|---|---|---|---|---|
A-SPF30-60-60 | 30 | 60 | 60 | 1.0 | 3.00 | 0.75 |
S-SPF30-60-60 | 30 | 60 | 60 | 1.0 | 3.00 | 0.75 |
S-SPF30-60-75 | 30 | 60 | 75 | 0.8 | 2.28 | 0.84 |
S-SPF30-60-45 | 30 | 60 | 45 | 1.3 | 4.56 | 0.56 |
S-CPF38-60-60 | 38.22 | 60 | 60 | 1.0 | 3.00 | 0.68 |
R-SPF30-60-60 | 30 | 60 | 60 | 1.0 | 2.33 | 0.83 |
A-SPF30-60-60LS | 30 | 60 | — | — | 2.40 | 0.82 |
A-SPF30-60-60SS | 30 | 60 | — | — | 2.40 | 0.82 |
A-SPF30-60-60LP | 30 | 60 | — | — | 1.98 | 0.88 |
A-SPF30-60-60SP | 30 | 60 | — | — | 1.98 | 0.88 |
硅片 | 柱宽(直径)b/μm | 柱高h/μm | 柱间距p/μm | h/p | 面积强化比A PF/A S | 孔隙率φ |
---|---|---|---|---|---|---|
A-SPF30-60-60 | 30 | 60 | 60 | 1.0 | 3.00 | 0.75 |
S-SPF30-60-60 | 30 | 60 | 60 | 1.0 | 3.00 | 0.75 |
S-SPF30-60-75 | 30 | 60 | 75 | 0.8 | 2.28 | 0.84 |
S-SPF30-60-45 | 30 | 60 | 45 | 1.3 | 4.56 | 0.56 |
S-CPF38-60-60 | 38.22 | 60 | 60 | 1.0 | 3.00 | 0.68 |
R-SPF30-60-60 | 30 | 60 | 60 | 1.0 | 2.33 | 0.83 |
A-SPF30-60-60LS | 30 | 60 | — | — | 2.40 | 0.82 |
A-SPF30-60-60SS | 30 | 60 | — | — | 2.40 | 0.82 |
A-SPF30-60-60LP | 30 | 60 | — | — | 1.98 | 0.88 |
A-SPF30-60-60SP | 30 | 60 | — | — | 1.98 | 0.88 |
研究者 | 表面特征 | 测试工况 | 沸腾换热性能与光滑表面的比较 |
---|---|---|---|
McHale和 Garimella[ | 粗糙表面 Ra =4.25~5.17μm | ΔT sub=0K 测试条尺寸: 长25mm,宽400μm | CHF提升24%(41W/cm2) 沸腾起始温度过热度~16K |
Byon等[ | 双重多孔烧结表面 双重粒径分别为100μm和675μm 涂层厚度为1mm | ΔT sub=0K 铜块厚度5mm,直径10mm | CHF提升182%(44.5W/cm2) 沸腾起始温度过热度~1.4K |
O’Connor等[ | 金刚石喷涂表面 子粒径为8~12μm 涂层厚度为40~45μm | ΔT sub=0K 矩形加热面尺寸: 长 1.65cm,宽0.5cm | CHF提升比103% 沸腾起始温度过热度~5K |
Ujereh等[ | 碳纳米管涂层表面 碳纳米管密度为10CNTs/μm2 | ΔT sub=0K 加热面尺寸: 长 12.7mm,宽12.7mm | CHF提升比45%(18.1W/cm2) 沸腾起始温度过热度~7.9K HTC提升452% |
Wu等[ | TiO2涂层表面 涂层厚度约为1mm Ra =1.55μm | ΔT sub=0K 加热面尺寸: 长10mm,宽10mm,高2mm | CHF提升比38.2%(22.8W/cm2) 沸腾起始温度过热度~7K |
Ho等[ | 碳纳米管涂层表面 涂层厚度215μm | ΔT sub=0K 角度=0°,30°,60°,120°,150°和180° 加热面尺寸: 长10mm,宽10mm,高20mm | CHF提升比42%(20.1W/cm2) 沸腾起始温度过热度~10K HTC提升86% |
Slomski等[ | CrN涂层表面 Ra =0.019μm 微晶尺寸157.69nm | ΔT sub=0K 铜加热块直径10mm | CHF提升156%(15.0W/cm2) 沸腾起始温度过热度~12.5K HTC提升120% |
An等[ | 氧化石墨烯薄膜表面 Ra=95nm | ΔT sub=0K 石墨薄膜加热器面积3cm2 | CHF提升50%(15.0W/cm2) 沸腾起始温度过热度~8K HTC提升150% |
Wei和Honda[ | 柱状微结构表面 微柱长50μm,宽50μm,高270μm | ΔT sub= 0,15,25,35,45K 加热面尺寸: 长10mm,宽10mm,厚0.5mm | CHF (ΔT sub=0K), 提升102%(32.6W/cm2) 沸腾起始温度过热度~12.8K CHF(ΔT sub=45K),提升320%(84.5W/cm2) 沸腾起始温度过热度~12.0K |
Bon等[ | 峰林结构表面 尺寸10μm,间距3μm | ΔT sub=0K 加热器直径38.1mm | CHF提升48% 沸腾起始温度过热度~18K |
Yu等[ | 微孔穴表面 孔直径为200μm,深度为110μm, 孔中心距距为300μm | ΔT sub=0K 加热硅片尺寸: 长10mm,宽10mm,厚625μm | CHF提升150%(30W/cm2) 沸腾起始温度过热度~8K |
Ho等[ | 选择性激光熔化加工微柱表面 微柱在表面为15×15的阵列排布 微柱直径350μm,高度550μm, 微柱中心距600μm | ΔT sub=0K CHF提升比76%(47.9W/cm2) 加热硅片尺寸: 长10mm,宽10mm,厚1mm | CHF提升比76%(47.9W/cm2) 沸腾起始温度过热度~10K HTC提升47% |
Wong等[ | 选择性激光熔化加工多孔晶格表面 多孔晶格单元尺寸5mm,高度5mm | ΔT sub=0K 加热硅片尺寸: 长10mm,宽10mm,厚5mm | CHF提升比511%(107W/cm2) 沸腾起始温度过热度~10K HTC提升158% |
Yu等[ | 矩形翅片阵列表面 方形翅片宽度0.5mm 翅片高度4mm | ΔT sub=0K 加热片尺寸: 长10mm,宽10mm,厚4mm | CHF提升比443%(98.3W/cm2) 沸腾起始温度过热度~8K |
Kim等[ | 自由颗粒沉积表面 粒子直径10μm 粒子总质量0.2g | ΔT sub=0K 加热面尺寸: 长25.4mm,宽25.4mm | CHF提升比10% 沸腾起始温度过热度~12K HTC提升76.3% |
Sarangi等[ | 自由颗粒沉积表面 粒径45~53μm 重量1.18g | ΔT sub=0K 加热面尺寸: 长25.4mm,宽25.4mm | CHF提升比44%(16.1W/cm2) 沸腾起始温度过热度~13K |
Parker和 El-Genk[ | 石墨多孔多尺度复合表面 微孔尺度1μm至数百微米 多孔层厚度1.6mm | ΔT sub=0K,10K,20K,30K 石墨加热器尺寸: 长10mm,宽10mm,厚3.0mm | CHF(饱和)提升62%(27.3W/cm2) 沸腾起始温度过热度~0.5K CHF(ΔT sub=30K)提升94%(57.1W/cm2) 沸腾起始温度过热度~0.5K |
研究者 | 表面特征 | 测试工况 | 沸腾换热性能与光滑表面的比较 |
---|---|---|---|
McHale和 Garimella[ | 粗糙表面 Ra =4.25~5.17μm | ΔT sub=0K 测试条尺寸: 长25mm,宽400μm | CHF提升24%(41W/cm2) 沸腾起始温度过热度~16K |
Byon等[ | 双重多孔烧结表面 双重粒径分别为100μm和675μm 涂层厚度为1mm | ΔT sub=0K 铜块厚度5mm,直径10mm | CHF提升182%(44.5W/cm2) 沸腾起始温度过热度~1.4K |
O’Connor等[ | 金刚石喷涂表面 子粒径为8~12μm 涂层厚度为40~45μm | ΔT sub=0K 矩形加热面尺寸: 长 1.65cm,宽0.5cm | CHF提升比103% 沸腾起始温度过热度~5K |
Ujereh等[ | 碳纳米管涂层表面 碳纳米管密度为10CNTs/μm2 | ΔT sub=0K 加热面尺寸: 长 12.7mm,宽12.7mm | CHF提升比45%(18.1W/cm2) 沸腾起始温度过热度~7.9K HTC提升452% |
Wu等[ | TiO2涂层表面 涂层厚度约为1mm Ra =1.55μm | ΔT sub=0K 加热面尺寸: 长10mm,宽10mm,高2mm | CHF提升比38.2%(22.8W/cm2) 沸腾起始温度过热度~7K |
Ho等[ | 碳纳米管涂层表面 涂层厚度215μm | ΔT sub=0K 角度=0°,30°,60°,120°,150°和180° 加热面尺寸: 长10mm,宽10mm,高20mm | CHF提升比42%(20.1W/cm2) 沸腾起始温度过热度~10K HTC提升86% |
Slomski等[ | CrN涂层表面 Ra =0.019μm 微晶尺寸157.69nm | ΔT sub=0K 铜加热块直径10mm | CHF提升156%(15.0W/cm2) 沸腾起始温度过热度~12.5K HTC提升120% |
An等[ | 氧化石墨烯薄膜表面 Ra=95nm | ΔT sub=0K 石墨薄膜加热器面积3cm2 | CHF提升50%(15.0W/cm2) 沸腾起始温度过热度~8K HTC提升150% |
Wei和Honda[ | 柱状微结构表面 微柱长50μm,宽50μm,高270μm | ΔT sub= 0,15,25,35,45K 加热面尺寸: 长10mm,宽10mm,厚0.5mm | CHF (ΔT sub=0K), 提升102%(32.6W/cm2) 沸腾起始温度过热度~12.8K CHF(ΔT sub=45K),提升320%(84.5W/cm2) 沸腾起始温度过热度~12.0K |
Bon等[ | 峰林结构表面 尺寸10μm,间距3μm | ΔT sub=0K 加热器直径38.1mm | CHF提升48% 沸腾起始温度过热度~18K |
Yu等[ | 微孔穴表面 孔直径为200μm,深度为110μm, 孔中心距距为300μm | ΔT sub=0K 加热硅片尺寸: 长10mm,宽10mm,厚625μm | CHF提升150%(30W/cm2) 沸腾起始温度过热度~8K |
Ho等[ | 选择性激光熔化加工微柱表面 微柱在表面为15×15的阵列排布 微柱直径350μm,高度550μm, 微柱中心距600μm | ΔT sub=0K CHF提升比76%(47.9W/cm2) 加热硅片尺寸: 长10mm,宽10mm,厚1mm | CHF提升比76%(47.9W/cm2) 沸腾起始温度过热度~10K HTC提升47% |
Wong等[ | 选择性激光熔化加工多孔晶格表面 多孔晶格单元尺寸5mm,高度5mm | ΔT sub=0K 加热硅片尺寸: 长10mm,宽10mm,厚5mm | CHF提升比511%(107W/cm2) 沸腾起始温度过热度~10K HTC提升158% |
Yu等[ | 矩形翅片阵列表面 方形翅片宽度0.5mm 翅片高度4mm | ΔT sub=0K 加热片尺寸: 长10mm,宽10mm,厚4mm | CHF提升比443%(98.3W/cm2) 沸腾起始温度过热度~8K |
Kim等[ | 自由颗粒沉积表面 粒子直径10μm 粒子总质量0.2g | ΔT sub=0K 加热面尺寸: 长25.4mm,宽25.4mm | CHF提升比10% 沸腾起始温度过热度~12K HTC提升76.3% |
Sarangi等[ | 自由颗粒沉积表面 粒径45~53μm 重量1.18g | ΔT sub=0K 加热面尺寸: 长25.4mm,宽25.4mm | CHF提升比44%(16.1W/cm2) 沸腾起始温度过热度~13K |
Parker和 El-Genk[ | 石墨多孔多尺度复合表面 微孔尺度1μm至数百微米 多孔层厚度1.6mm | ΔT sub=0K,10K,20K,30K 石墨加热器尺寸: 长10mm,宽10mm,厚3.0mm | CHF(饱和)提升62%(27.3W/cm2) 沸腾起始温度过热度~0.5K CHF(ΔT sub=30K)提升94%(57.1W/cm2) 沸腾起始温度过热度~0.5K |
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