Chemical Industry and Engineering Progress ›› 2024, Vol. 43 ›› Issue (7): 4032-4042.DOI: 10.16085/j.issn.1000-6613.2023-0960
• Resources and environmental engineering • Previous Articles
LI Xiaolong1(), LI Junzhuang1, ZHENG Chengqiang1, ZHOU Daobin1, DUAN Jiuxiang1, ZHU Fahua2, WEI Han1
Received:
2023-06-12
Revised:
2023-08-02
Online:
2024-08-14
Published:
2024-07-10
Contact:
LI Xiaolong
李小龙1(), 李军状1, 郑成强1, 周道斌1, 段玖祥1, 朱法华2, 魏晗1
通讯作者:
李小龙
作者简介:
李小龙(1988—),男,硕士,高级工程师,研究方向为大气污染防治。E-mail:qianyoushun@163.com。
基金资助:
CLC Number:
LI Xiaolong, LI Junzhuang, ZHENG Chengqiang, ZHOU Daobin, DUAN Jiuxiang, ZHU Fahua, WEI Han. Current situation and discussion of manual monitoring methods of flue gas velocity and flow rate[J]. Chemical Industry and Engineering Progress, 2024, 43(7): 4032-4042.
李小龙, 李军状, 郑成强, 周道斌, 段玖祥, 朱法华, 魏晗. 烟气流速与流量手工监测方法现状与探讨[J]. 化工进展, 2024, 43(7): 4032-4042.
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URL: https://hgjz.cip.com.cn/EN/10.16085/j.issn.1000-6613.2023-0960
标准方法 | 适用范围及测量位置要求 | 测量点确定及测量位置验证 |
---|---|---|
US EPA Method 1[ | ①烟道直径≥0.30m或截面积≥0.071m2;②气流无涡旋流; ③测量位置至少满足前8后2,必要时,至少满足前2后0.5 | 测量点数:测量位置满足前8后2,直径>0.61m时12个点,直径0.30~0.61m时,圆形和矩形烟道最少为8个和9个点;不满足前8后2,满足前2后0.5,根据 测量点布置:圆形烟道,网格划分等面积圆环垂直相交直径线上,测量点距烟道壁最小距离2.5cm(直径>0.61m)和1.3cm(直径≤0.61m);矩形烟道,网格划分等面积矩形形心上 测量位置涡旋流验证:满足前2后0.5时,使用简化方法S形皮托管,不满足前2后0.5时,使用替代方法三维皮托管,气流平均偏转角度≤20°可接受 |
US EPA Method 1A[ | ①烟道直径0.10~0.30m;②气流无涡旋流;③测量位置满足前16后2,必要时,至少满足前4后0.5 | 测量点数:测量位置满足前16后2时,圆形和矩形烟道最少分别为8个和9个点;不满足前16后2时,根据 测量位置涡旋流验证:同US EPA method 1 |
EN 15259:2007[ | ①测量位置具有代表性且流速预期均匀,至少满足前5后2;②气流与烟道轴线角度小于15°;③无局部反向流;④最小速度取决于流速测量方法(皮托管要求压差大于5Pa);⑤局部最高与最低速度之比小于3∶1 | 测量点数:测量位置经均匀性测试评价,气流均匀或测量平面满足不确定度要求时1个测量点;气流不均匀且测量平面不满足不确定度要求时,网格划分确定最少测量点数(表3),大烟道最多需20个测量点。测量策略流程见 测量点布置:位于网格划分等面积区域中心,测量点距烟道壁最小距离5cm。圆形烟道的测量点位于两条相交的直径线上,存在是否在烟道中心布点两种方法。矩形烟道的测量平面被平行于烟道边的线分成相等的区域,测量点位于每个区域中心 测量位置气流偏转检查:使用皮托管在每个测量点检查涡流与烟道轴线流向的角度 |
ISO 10780:1994[ | ①烟道截面积不小于0.07m2;②满足前5后2,若测量位置接近排口,需满足前5后5,且烟道形状和截面积恒定;③皮托管表面气流雷诺数≥1200,皮托管差压大于5Pa,气流速度范围5~50m/s;④测量断面任一点,涡流与烟道轴线角度不超过±15°;⑤不得有规则循环压力波动,压力波动不超过24Pa;⑥圆形烟道两条垂直直径线上平均速度差不超过所有流速测 量平均值的5%,若超过,需增加测量点或选择新测量位置; ⑦无任何逆向流;⑧各测量点的绝对温度差不超过断面平均温度的5% | 测量点数:根据烟道大小确定最少测量点数,见表3,圆形道和矩形烟道最多分别为17和16个测量点 测量点布置:根据测量点数划分后的等面积网格的中心上,测量点距烟道壁距离不小于2cm,圆形和矩形烟道的具体布置方法与EN 15259: 2007相似 测量位置涡流检查:使用皮托管在每个测量点检查涡流与烟道轴线流向的角度 |
标准方法 | 适用范围及测量位置要求 | 测量点确定及测量位置验证 |
---|---|---|
US EPA Method 1[ | ①烟道直径≥0.30m或截面积≥0.071m2;②气流无涡旋流; ③测量位置至少满足前8后2,必要时,至少满足前2后0.5 | 测量点数:测量位置满足前8后2,直径>0.61m时12个点,直径0.30~0.61m时,圆形和矩形烟道最少为8个和9个点;不满足前8后2,满足前2后0.5,根据 测量点布置:圆形烟道,网格划分等面积圆环垂直相交直径线上,测量点距烟道壁最小距离2.5cm(直径>0.61m)和1.3cm(直径≤0.61m);矩形烟道,网格划分等面积矩形形心上 测量位置涡旋流验证:满足前2后0.5时,使用简化方法S形皮托管,不满足前2后0.5时,使用替代方法三维皮托管,气流平均偏转角度≤20°可接受 |
US EPA Method 1A[ | ①烟道直径0.10~0.30m;②气流无涡旋流;③测量位置满足前16后2,必要时,至少满足前4后0.5 | 测量点数:测量位置满足前16后2时,圆形和矩形烟道最少分别为8个和9个点;不满足前16后2时,根据 测量位置涡旋流验证:同US EPA method 1 |
EN 15259:2007[ | ①测量位置具有代表性且流速预期均匀,至少满足前5后2;②气流与烟道轴线角度小于15°;③无局部反向流;④最小速度取决于流速测量方法(皮托管要求压差大于5Pa);⑤局部最高与最低速度之比小于3∶1 | 测量点数:测量位置经均匀性测试评价,气流均匀或测量平面满足不确定度要求时1个测量点;气流不均匀且测量平面不满足不确定度要求时,网格划分确定最少测量点数(表3),大烟道最多需20个测量点。测量策略流程见 测量点布置:位于网格划分等面积区域中心,测量点距烟道壁最小距离5cm。圆形烟道的测量点位于两条相交的直径线上,存在是否在烟道中心布点两种方法。矩形烟道的测量平面被平行于烟道边的线分成相等的区域,测量点位于每个区域中心 测量位置气流偏转检查:使用皮托管在每个测量点检查涡流与烟道轴线流向的角度 |
ISO 10780:1994[ | ①烟道截面积不小于0.07m2;②满足前5后2,若测量位置接近排口,需满足前5后5,且烟道形状和截面积恒定;③皮托管表面气流雷诺数≥1200,皮托管差压大于5Pa,气流速度范围5~50m/s;④测量断面任一点,涡流与烟道轴线角度不超过±15°;⑤不得有规则循环压力波动,压力波动不超过24Pa;⑥圆形烟道两条垂直直径线上平均速度差不超过所有流速测 量平均值的5%,若超过,需增加测量点或选择新测量位置; ⑦无任何逆向流;⑧各测量点的绝对温度差不超过断面平均温度的5% | 测量点数:根据烟道大小确定最少测量点数,见表3,圆形道和矩形烟道最多分别为17和16个测量点 测量点布置:根据测量点数划分后的等面积网格的中心上,测量点距烟道壁距离不小于2cm,圆形和矩形烟道的具体布置方法与EN 15259: 2007相似 测量位置涡流检查:使用皮托管在每个测量点检查涡流与烟道轴线流向的角度 |
标准方法 | 适用范围及测量位置要求 | 测量点确定及测量位置验证 |
---|---|---|
GB/T 16157—1996[ | ①测量位置优先选择垂直管段,避开烟道弯头和断面急剧变化的部位;②满足前6后3 | 测量点数:测量位置满足前6后3时,根据烟道大小进行网格划分确定测量点数(表3),至多20个点;不满足前6后3应增加测量线和测量点 测量点布置:圆形烟道,等面积圆环垂直相交的直径线上,直径<0.3m满足最优测量位置要求时,取烟道中心为测量点,测量点距烟道壁最小距离2.5cm;矩形烟道,根据测量点数量划分等面积矩形形心上,烟道截面积小于0.1m2满足最优测量位置要求时,断面中心为测量点 |
HJ/T 397—2007[ | ①测量位置优先垂直管段和烟道负压区域,避开烟道弯头和断面急剧变化的部位;②满足前6后3;③断面流速>5m/s;④至少满足前1.5后1.5 | 测量点数:测量位置满足前6后3时,根据烟道大小进行网格划分确定测量点数;不满足前6后3,但至少满足前1.5后1.5时,应适当增加测量点 测量点数量和布置方法与GB/T 16157—1996相同,见表3 |
HJ 75—2017[ | ①测量位置优先垂直管段和烟道负压区域,避开烟道弯头和断面急剧变化的部位;②满足前4后2;③若不满足,选择气流稳定断面,采取措施保证气流分布相对均匀,无紊流,流速相对均方根σr≤0.15;④流速不宜<5m/s | 测量点数:测量位置满足前4后2时,根据烟道大小进行网格划分确定测量点数;不满足前4后2应增加测量线和测量点 测量点数量和布置方法与GB/T 16157—1996相同,见表3 |
T/CAEPI 46—2022[ | ①测量位置断面在规则的圆形、矩形烟道的竖直或水平段,避开烟道弯头和断面急剧变化的部位;②满足前4后2;③若不满足,选择气流稳定断面,采取措施保证气流分布相对均匀,无紊流,流速相对均方根σr≤0.15;④流速宜>5m/s | 测量点数:根据烟道大小进行网格划分确定测量点数 测量点数量和布置方法与GB/T 16157—1996相同,见表3 |
标准方法 | 适用范围及测量位置要求 | 测量点确定及测量位置验证 |
---|---|---|
GB/T 16157—1996[ | ①测量位置优先选择垂直管段,避开烟道弯头和断面急剧变化的部位;②满足前6后3 | 测量点数:测量位置满足前6后3时,根据烟道大小进行网格划分确定测量点数(表3),至多20个点;不满足前6后3应增加测量线和测量点 测量点布置:圆形烟道,等面积圆环垂直相交的直径线上,直径<0.3m满足最优测量位置要求时,取烟道中心为测量点,测量点距烟道壁最小距离2.5cm;矩形烟道,根据测量点数量划分等面积矩形形心上,烟道截面积小于0.1m2满足最优测量位置要求时,断面中心为测量点 |
HJ/T 397—2007[ | ①测量位置优先垂直管段和烟道负压区域,避开烟道弯头和断面急剧变化的部位;②满足前6后3;③断面流速>5m/s;④至少满足前1.5后1.5 | 测量点数:测量位置满足前6后3时,根据烟道大小进行网格划分确定测量点数;不满足前6后3,但至少满足前1.5后1.5时,应适当增加测量点 测量点数量和布置方法与GB/T 16157—1996相同,见表3 |
HJ 75—2017[ | ①测量位置优先垂直管段和烟道负压区域,避开烟道弯头和断面急剧变化的部位;②满足前4后2;③若不满足,选择气流稳定断面,采取措施保证气流分布相对均匀,无紊流,流速相对均方根σr≤0.15;④流速不宜<5m/s | 测量点数:测量位置满足前4后2时,根据烟道大小进行网格划分确定测量点数;不满足前4后2应增加测量线和测量点 测量点数量和布置方法与GB/T 16157—1996相同,见表3 |
T/CAEPI 46—2022[ | ①测量位置断面在规则的圆形、矩形烟道的竖直或水平段,避开烟道弯头和断面急剧变化的部位;②满足前4后2;③若不满足,选择气流稳定断面,采取措施保证气流分布相对均匀,无紊流,流速相对均方根σr≤0.15;④流速宜>5m/s | 测量点数:根据烟道大小进行网格划分确定测量点数 测量点数量和布置方法与GB/T 16157—1996相同,见表3 |
国家 | 标准方法 | 方法 | 适用范围 |
---|---|---|---|
美国 | US EPA method 2[ | S形皮托管法 | 烟道及测量位置满足US EPA Mehod 1要求,见 |
US EPA method 2A[ | 累积体积流量计法 | 小管道,烟温0~50℃ | |
US EPA method 2B[ | 累积体积流量计和碳平衡法 | 汽油焚烧炉废气 | |
US EPA method 2C[ | 标准皮托管法 | 烟道直径0.10~0.30m,截面积0.0081~0.071m2 | |
US EPA method 2D[ | 转子流量计或孔板流量计法 | 小管道 | |
US EPA method 2F[ | 三维皮托管法 | 平均烟气流速≥20ft/sec(约6.1m/s) | |
US EPA method 2G[ | 二维皮托管法 | — | |
US EPA method 2H[ | S形皮托管、三维皮托管、二维皮托管法 | 圆形烟道,与US EPA Method 2、2F和2G联用;烟道直径≥1.0m | |
US EPA CTM 041[ | S形皮托管、三维皮托管、二维皮托管法 | — | |
US EPA CTM 019[ | 翼形风速计法 | 有旋流,烟温0~50℃ | |
US EPA ALT 012[ | 示踪气体法 | 烟道直径≤1ft;烟气流速5~15ft/sec;示踪气体不分层,不与烟气组分反应,烟气组分不干扰分析仪,示踪气体注射入口距上游扰动至少8倍烟道直径,出口测量位置距注射入口至少8倍直径距离,距烟道排口至少2倍直径距离 | |
欧洲和ISO | ISO 10780: 1994[ | L形皮托管(标准皮托管)及S形皮托管法 | 见 |
EN ISO 16911.1: 2013[ | L形皮托管、S形皮托管、翼形风速计、三维皮托管、二维皮托管法、示踪稀释法、示踪时间法、能量换算法 | 烟道及测量位置满足EN 15259:2007要求,见 | |
中国 | GB/T 16157—1996[ | 标准皮托管法、S形皮托管法 | 见 |
HJ/T 397—2007[ | 标准皮托管法、S形皮托管法 | 见 | |
DL/T 2376—2021[ | 三维皮托管法 | 测量位置不满足前2后0.5原则或气流不稳定 |
国家 | 标准方法 | 方法 | 适用范围 |
---|---|---|---|
美国 | US EPA method 2[ | S形皮托管法 | 烟道及测量位置满足US EPA Mehod 1要求,见 |
US EPA method 2A[ | 累积体积流量计法 | 小管道,烟温0~50℃ | |
US EPA method 2B[ | 累积体积流量计和碳平衡法 | 汽油焚烧炉废气 | |
US EPA method 2C[ | 标准皮托管法 | 烟道直径0.10~0.30m,截面积0.0081~0.071m2 | |
US EPA method 2D[ | 转子流量计或孔板流量计法 | 小管道 | |
US EPA method 2F[ | 三维皮托管法 | 平均烟气流速≥20ft/sec(约6.1m/s) | |
US EPA method 2G[ | 二维皮托管法 | — | |
US EPA method 2H[ | S形皮托管、三维皮托管、二维皮托管法 | 圆形烟道,与US EPA Method 2、2F和2G联用;烟道直径≥1.0m | |
US EPA CTM 041[ | S形皮托管、三维皮托管、二维皮托管法 | — | |
US EPA CTM 019[ | 翼形风速计法 | 有旋流,烟温0~50℃ | |
US EPA ALT 012[ | 示踪气体法 | 烟道直径≤1ft;烟气流速5~15ft/sec;示踪气体不分层,不与烟气组分反应,烟气组分不干扰分析仪,示踪气体注射入口距上游扰动至少8倍烟道直径,出口测量位置距注射入口至少8倍直径距离,距烟道排口至少2倍直径距离 | |
欧洲和ISO | ISO 10780: 1994[ | L形皮托管(标准皮托管)及S形皮托管法 | 见 |
EN ISO 16911.1: 2013[ | L形皮托管、S形皮托管、翼形风速计、三维皮托管、二维皮托管法、示踪稀释法、示踪时间法、能量换算法 | 烟道及测量位置满足EN 15259:2007要求,见 | |
中国 | GB/T 16157—1996[ | 标准皮托管法、S形皮托管法 | 见 |
HJ/T 397—2007[ | 标准皮托管法、S形皮托管法 | 见 | |
DL/T 2376—2021[ | 三维皮托管法 | 测量位置不满足前2后0.5原则或气流不稳定 |
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